一般商用加工驗證軟體如Vericut及UG NX等，使用者須自行建構虛擬工具機以進行加工驗證，其係透過製作CNC控制器的模擬器來做為工具機運動模擬之基礎，此法須因應各種不同控制器來製作簡化之模擬器，且其模擬加工路徑結果易有誤差。
對此本文發展一套開放式虛擬工具機系統之人機介面，可快速地客製化五軸虛擬工具機，並透過網路通訊來建立商用控制器模擬軟體與虛擬工具機間的通訊協定，整合開放式虛擬工具機和控制器間的資訊傳輸。並透過控制器通訊介面擷取商用控制器模擬軟體所插補之刀具路徑，已達到最接近真實的模擬情況。
本文亦導入MVC(Model-View-Controller)架構來進行開放式虛擬工具機之人機介面設計，透過模組化的方式以利系統之開發及維護，並依據真實加工流程來進行人機介面之設計。以使用者之角度做為人機介面開發基礎，協助使用者可以快速地建立一個仿照真實的加工環境的虛擬加工環境，如機台設定、夾治具及刀具等，減少因系統上差異而造成之設定差異，以達到最符合實際上機加工之模擬結果本文比較Heidenhain與FANUC兩種控制器之人機介面參數設定方式之差異。
最後，本文透過五軸工具機實例來建立虛擬機台，並以標準件及軸連動零件加工實例來進行開放式虛擬工具機與商用控制器模擬軟體之連線加工，進行切削模擬及碰撞偵測之驗證。再透過葉輪模擬切削來進行路徑取樣準確性與進給率關係之比較。

Most commercial software for machining verification, such as Vericut and UG NX, requires a higher cost to customize their own five-axis virtual machine tool. Besides, this software requires a CNC (Computer Numerical Control) controller simulator to generate motion commands for machining simulation. Yet, this method takes a lot of work in order to handle with different manufacture and model of the controllers, and it can lead to inaccurate machining simulation.
Therefore, in this research, an open virtual machine tool system is developed, which can promptly customized establish five-axis virtual machine tool. By establishing communication between commercial controller software and virtual machine tool via network communication which can transmit these data to simulate virtual machine tool.
By this method, controller communication interface can capture the interpolated coordinate data of the controller to get the most accurate simulation result.
This research also design the virtual machine tool’s software structure based on MVC, which is easier to develop and repair the system. Besides, it also according realistic machining processing to design HMI (Human-Machine Interface), and developed it from users’ aspect. It can aid user promptly establish a virtual machining environment analogous with realistic circumstance, such as setting of the machine tool, fixtures and tools. Diminishing the difference of setting between systems in order to execute the most accurate verification before processing. Also comparing with the relevant parameter setting of FANUC and Heidenhain controller of their HMI operation.
Finally, Using a five axis machine tool as a template to establish virtual machine tool. And using practical cases to verify the cutting simulation and collided detection results via establish the communication between virtual machine tool and commercial controller software. Then, using blade stimulation to compare with the accuracy of cutting path and feederate.

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