| 研究生: |
蔡柏奕 Tsai, Po-I |
|---|---|
| 論文名稱: |
竹纖維蓆彎曲真空預型及其複合材料製造 Vacuum Preforming of Curved Shape Bamboo Fiber Mat and Fabrication of Composites |
| 指導教授: |
楊文彬
Young, Wen-Bin |
| 學位類別: |
碩士 Master |
| 系所名稱: |
工學院 - 航空太空工程學系 Department of Aeronautics & Astronautics |
| 論文出版年: | 2024 |
| 畢業學年度: | 112 |
| 語文別: | 中文 |
| 論文頁數: | 130 |
| 中文關鍵詞: | 竹纖維複合材料 、真空預型 、彎曲零件 、VARTM製程 |
| 外文關鍵詞: | bamboo fiber composites, vacuum preform, angle part, VARTM process |
| 相關次數: | 點閱:46 下載:0 |
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本研究主要探討竹纖維蓆經真空預型以及VARTM製程於轉角處的成形變化。第一部分以不同的預型方式探討彎曲竹纖維蓆之成形特性。結果表明,凸模預型使用鉛片做為均佈壓力用層板(caul plate)可降低角度偏差量,且不論何種預型方式,成品之曲率半徑皆與模具之設計無明顯偏差;在凹模中,使用到鉛片的所有製程都可使預型的角度低於模具設計的角度,且使用鉛片加鋁棒的預型可以獲得最接近模具設計的曲率半徑。第二部分研究預型的品質對複合材料成型的影響。結果表明,隨著預型曲率半徑的偏差量提升,複合材料之厚度偏差率以及角度偏差率也會隨之提升。第三部分則探討竹纖維蓆疊層數對於複合材料製造的影響。疊層數的提升可以幫助複合材料的厚度以及角度變異減小,但凹模雙層結構的上層纖維相較於下層纖維更容易有纖維損傷影響複合材料結構。第四階段則討論不同纖維方向對複合材料製造的影響。在單層方面,0º比 90º纖維方向之複合材料與模具有較佳的貼合性,但受到聚酯纖維線的影響,使複合材料的平板處有較大的平均厚度;在雙層方面,90º/0º疊層相較於 90º/90º疊層有較佳的複合材料成形角度,但無法減少轉角處複合材料的厚度偏差。
The purpose of this study is to understand the process of vacuum preforming of bamboo fiber mat and use the preform to fabricate composites by vacuum assisted resin transfer molding. In vacuum preforming process, employment of the lead caul plate and aluminum rod can reduce the deviation of the corner radius of the preform. The smaller the difference of corner radius between preforms and the mold design is, the lower the thickness and angle deviations of composites become. Raising the preform temperature can reduce the deviation of the corner radius, resulting in a composite with more precise dimensions. Furthermore, increasing the number of layers of bamboo fiber mats can also reduce thickness and angle deviations of the composite. Bamboo fiber mat with fibers oriented at 0° exhibits better conformity with the mold during preforming as compared to 90°. In comparison, 90°/0° laminate layers have better formability than 90°/90° laminate layers.
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校內:2026-07-31公開