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研究生: 周峻圖
Chou, Chun-Tu
論文名稱: 奈米纖維素強化疏水薄膜於封口膜和吸管的研究
Studies on Cellulose Nanocrystals Reinforced Hydrophobic Films in Cup Sealing and Straws Application
指導教授: 施士塵
Shi, Shih-Chen
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2021
畢業學年度: 109
語文別: 中文
論文頁數: 131
中文關鍵詞: 奈米纖維素纖維素奈米纖維刮刀塗佈溶液澆鑄聚乙二醇聚乳酸疏水封口膜吸管
外文關鍵詞: cellulose nanocrystals, cellulose nanofiber, solution casting method, polyethylene glycol, poly(lactic acid)
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  • 為降低塑膠廢棄物的產生,此研究開發疏水環保的聚乙烯醇(Polyvinyl Alcohol, PVA)薄膜材料以取代市售之封口膜和吸管。本研究添加無毒且可生物降解之奈米纖維素(Cellulose Nanocrystals, CNCs)和纖維素奈米纖維(Cellulose Nanofiber, CNF),並搭配刮刀塗佈(blade coating)和溶液澆鑄(solution casting)製程,進行PVA複合薄膜的製備,並以雙面溶液澆鑄:聚乙二醇(Polyethylene glycol, PEG)-聚乳酸(Poly(lactic acid), PLA)(PEG-PLA)和純PLA疏水材料,再執行不同溫度和時間之熱處理,製作出疏水化PVA複合薄膜,並與市售之封口膜和吸管進行比較。
    在PVA複合薄膜方面,PVA添加CNCs或CNF因基材和填料間的氫鍵和凡得瓦力,使PVA複合薄膜水蒸氣阻隔性、機械性質和熱性質更佳。含有疏水材料之PVA複合薄膜,藉由調整熱處理的溫度和時間,PEG和PLA的結晶度均能有效地提高,使接觸角和水蒸氣阻隔能力明顯提升,也可減緩吸水率上升的趨勢。
    將含有疏水材料之PVA複合薄膜與市售之封口膜和吸管進行比較。接觸角在25分鐘時,PVA複合薄膜可保持在40°,市售的PP和ES-PE皆低於此角度;三者的的水蒸氣滲透,WVP皆可達到0.3×10-10∙g/(m∙s∙Pa);三者的吸水率在60分鐘時可低於40 %;機械性質方面,PVA複合薄膜可達到楊氏模數:1.8 GPa、抗拉強度:60 MPa、斷裂應變:200 %和韌性:100 J/m3的目標,PP和ES-PE皆少於此數值;熱壓剝離中三者皆可達平均剝離力0.7 N的宗旨。

    This research has developed hydrophobic and environmentally friendly polyvinyl alcohol (PVA) film material to serve as an alternative to commercial sealing films and straws. In this experiment, biodegradable cellulose nanocrystals (CNCs) and cellulose nanofiber (CNF) were added, and the blade coating and solution casting processes were employed. Also, double-sided solution casting of polyethylene glycol-poly(lactic acid) (PEG-PLA) and Neat PLA hydrophobic films was performed, followed by heat treatments at different temperatures and times to hydrophobized the PVA composite film. The prepared PVA composite film was then compared with the commercial sealing films and straws. In the PVA composite film containing hydrophobic materials, the crystallinity of PLA can be increased by adjusting the heat treatment temperature and time, thereby significantly improving the contact angle and the water vapor barrier property. Furthermore, the trend of water absorption could also be reduced.

    口試合格證明 I 學位論文異動申請 II 摘要 III 致謝 XIV 總目錄 XV 表目錄 XX 圖目錄 XXII 第1章 緒論 1 1-1前言 1 1-2研究動機 3 1-3研究歷程與目標 4 第2章 文獻回顧 5 2-1 市售封口膜和吸管材料 5 2-1-1 聚乙烯 5 2-1-2 聚丙烯 8 2-2 生物可降解高分子 9 2-2-1 聚乙烯醇 9 2-2-2 奈米纖維素 15 2-2-3 聚乙二醇 18 2-2-4 聚乳酸 (Poly(lactic acid), PLA) 19 2-3 薄膜製備方法 22 2-3-1 溶液澆鑄 22 2-3-2 刮刀塗佈 23 2-4 聚乙烯醇複合材料 24 2-4-1 聚乙烯醇複合材料強化方式 24 2-4-2 疏水化之聚乙烯醇 25 2-5 PEG-PLA聚合方式 27 2-6 影響表面親疏水性之表面粗糙度參數 28 2-6-1 算數平均粗糙度 28 2-6-2 方均根粗糙度 29 2-6-3 偏度 29 2-6-4 峰度 30 第3章 實驗內容 31 3-1 實驗目的 31 3-2 實驗流程 32 3-3 實驗方法 33 3-3-1 PVA複合薄膜製備 33 3-3-2 疏水薄膜製備 37 3-3-3 膜厚和表面粗糙度分析 45 3-3-4 透光度分析 46 3-3-5 表面親疏水性測試 47 3-3-5-1 表面親疏水性測試之實驗步驟 47 3-3-6 水蒸氣滲透能力測試 48 3-3-6-1 水蒸氣滲透能力測試之實驗步驟 48 3-3-7 化學成份分析 51 3-3-7-1 傅立葉轉換紅外線光譜 51 3-3-7-2 凝膠滲透層析儀 52 3-3-7-2-1 凝膠滲透層析儀之實驗步驟 52 3-3-7-3 X射線光電子能譜儀 52 3-3-8 晶體結構分析 53 3-3-9 熱性質分析 54 3-3-9-1 差示掃描量測儀 54 3-3-9-1-1 DSC試片製備方式 55 3-3-9-1-2 DSC疏水材料試片之熱處理方式 55 3-3-9-2 熱重分析 56 3-3-9-2-1 熱重分析之試片製備方式和實驗步驟 56 3-3-10 吸水率測試 57 3-3-10-1 吸水率測試之試片製備方式和實驗步驟 57 3-3-11 機械性質分析 58 3-3-11-1 材料拉伸試驗 58 3-3-11-1-1 材料拉伸試驗試片之製備方式 58 3-3-11-2 熱壓剝離試驗 60 3-3-11-2-1 熱壓剝離試驗之實驗步驟 61 3-4 實驗設備 62 第4章 實驗結果與討論 65 4-1 PVA複合薄膜 65 4-1-1 填料對透光度之影響 65 4-1-2 填料對表面親疏水性之影響 66 4-1-3 填料對水蒸氣滲透能力之影響 68 4-1-4 填料對化學成份分析之影響 70 4-1-5 填料對晶體結構之影響 72 4-1-6 填料對PVA複合薄膜的熱性質影響 75 4-1-6-1 填料對Tg、Tm和Xc之影響 75 4-1-6-2 填料對熱穩定性之影響 77 4-1-7 機械性質分析 79 4-2 疏水薄膜 84 4-2-1 聚合物之聚合分析 84 4-2-2 熱處理之分析 85 4-2-2-1 熱處理參數設定 85 4-2-2-2 熱處理溫度是否造成熱降解之探討 87 4-2-3 不同熱處理參數之晶體結構分析 89 4-2-4 熱處理之材料表面親疏水性測試 92 4-2-5 熱處理之材料水蒸氣滲透能力測試 95 4-2-6 殘留氯檢測 99 4-3 與市售封口膜和吸管特性相比 100 4-3-1 膜厚分析 100 4-3-2 表面親疏水性測試 101 4-3-3 水蒸氣滲透能力測試 102 4-3-4 吸水率測試 103 4-3-5 熱性質分析 104 4-3-6 機械性質分析 105 4-3-6-1 材料拉伸試驗 105 4-3-6-2 熱壓剝離試驗 107 第5章 總結 108 5-1 結論 108 5-2 未來展望 110 參考文獻 112

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