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研究生: 何欣翰
Ho, Hsin-Han
論文名稱: 內置圓柱陣列平板流中的甲烷蒸氣重組反應
Analysis of Steam Methane Reforming Process in a Flat-Plate Stream with a Built-In Cylindrical array
指導教授: 林大惠
Lin, Ta-Hui
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2026
畢業學年度: 114
語文別: 中文
論文頁數: 95
中文關鍵詞: 重組器蒸汽甲烷重組反應平板流甲烷轉化效率
外文關鍵詞: reformer, steam methane reforming, flat-plate flow, methane conversion efficiency
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  • 本研究重點聚焦於固態氧化物燃料電池系統中的「重組器」單元。研究使用計算流體力學進行,所分析之重組器幾何為平板型與平板型內置圓柱陣列結構,其中,圓柱陣列結構之主要目的,在於期望能藉此改善傳統平板型重組器的轉化效率。觸媒材料主要為 Ni/Al₂O₃,並以塗佈方式附著於平板壁面與圓柱表面。所採用之產氫方式為蒸汽甲烷重組反應(Steam Methane Reforming, SMR)
    本研究主要可分為三個部分:(1) 平板型重組器的效率分析;(2) 放置圓柱陣列之平板流;(3) 放置雙排圓柱陣列之平板流。第一部分針對傳統平板型重組器進行分析評估平板間距 (W) 與反應區長度 (R) 對轉化效率及流場特性的影響,以了解基本反應流行為。第二部分則於第一部分所建立的平板型幾何為基礎,加入圓柱體陣列,進一步探討圓柱陣列擺放方式與化學反應發生位置對於反應流場的影響。第三部分為放置雙排圓柱陣列,探討改變入口速度對於整體重組器效率的影響。
    平板型重組器模擬結果顯示出縮減平板間距對於提升甲烷轉化率的成效顯著優於增加反應區長度,在重組過程中,流道內存在明顯的橫向濃度梯度,反應物由高濃度向低濃度的壁面觸媒擴散。此質傳與表面反應的過程,是決定重組反應效率的關鍵。內置圓柱陣列的幾何下,壁面反應的轉化效率高度依賴於圓柱陣列長度與壁面反應區段的幾何一致性;兩者長度越相近,圓柱結構越能發揮其促進反應之效用。圓柱表面反應時,在固定圓柱數量的條件下,甲烷轉化效率會隨著圓柱間距比的增加而顯著提升,擴大間距比能有效促使反應物進入圓柱體之間,增加反應面積,進而最大化整體的轉化效率。雙排圓柱體的配置下,甲烷轉化效率與圓柱間距比呈正相關,但與入口流速呈現反比關係,過高的入口流速會大幅縮短流體滯留時間,使反應物來不及接觸觸媒即被帶往下游,並阻礙一氧化碳進行水氣轉移反應,使得中間產物在流道內大幅向下游延伸,無法被有效轉化與消耗。

    This study focuses on the reformer unit within a solid oxide fuel cell system. The research is using computational fluid dynamics (CFD). The analyzed reformer geometries include a flat-plate configuration and a flat-plate with a built-in cylindrical arrays. The cylindrical arrays structure is primarily designed to improve the conversion efficiency of the conventional planar reformer. The primary catalyst material is Ni/Al₂O₃ which is coated onto the plate walls and cylinder surfaces. Hydrogen production in this research is driven by the Steam Methane Reforming (SMR) reaction.
    The study is primarily divided into three parts: (1) efficiency analysis of a flat-plate reformer; (2) analysis of flat-plate flow with a single-row cylinder array; (3) analysis of flat-plate flow with a double-row cylinder array. The first part investigates the conventional flat-plate reformer, evaluating the effects of plate spacing (W) and reaction zone length (R) on conversion efficiency and flow field characteristics to understand fundamental reacting flow behaviors. Building upon the geometric framework established in the first part, the second part introduces cylinder arrays to further explore the impacts of array arrangements and reaction locations on the reacting flow field. The third part examines the double-row cylinder configuration, focusing on how varying inlet velocities affect the overall reform efficiency.
    Simulation results of first part reveal that reducing plate spacing enhances methane conversion more effectively than extending the reaction zone, identifying transverse mass transfer as the key factor determining the overall reforming efficiency. For single-row cylinder array, wall reaction efficiency peaks at an optimal spacing ratio where the array matches the reaction zone length. Conversely, for cylinder surface reactions, wider spacing monotonically increases efficiency by improving reactant penetration. In double-row configurations, efficiency scales positively with spacing ratio but inversely with inlet velocity. High velocities drastically restrict residence time, preventing sufficient catalyst contact and suppressing the water-gas shift (WGS) reaction, causing intermediate products to extend substantially downstream within the channel and preventing them from being effectively converted and consumed.

    Abstract i 摘要 ii 致謝 iii Contents iv List of Tables vi List of Figures vii Nomenclature ix 1. Introduction 1 1.1 SOFC Components and Basic Operating Principles 3 1.2 Reforming Technology 5 1.2.1 Reformer Design 5 1.2.2 Reforming Methods 6 1.3 Reforming Catalysts and Reaction Kinetics 9 1.3.1 Catalyst Materials 9 1.3.2 Catalytic Configurations 11 1.4 Literature Review on CFD Simulation of Steam Methane Reforming 14 1.5 Research Objective 16 2. Research Methods 18 2.1 Numerical Models and Methods 18 2.1.1 Solution Methods and Convergence Criteria 18 2.1.2 Basic Assumptions and Boundary Conditions 19 2.1.3 Governing Equations 19 2.1.4 Mesh Generation and Grid Independence Test 21 2.2 Reaction Mechanism 22 3. Results and Discussion 25 3.1 Reactive Flow in Parallel Plates 25 3.1.1 Methane Conversion Rates (1, 2, 3, 4D)25 3.1.2 Analysis of Reactive Flow Fields 26 3.2 Reactive Flow in Parallel Plates with Cylinders (4D) 29 3.2.1 Methane Conversion Rates 29 3.2.2 Steam Methane Reforming Process on Plate Surfaces 29 3.2.3 Steam Methane Reforming Process on Cylinder Surfaces 30 3.2.4 Confinement Effect of Reduced Plate Spacing (5 cylinders, 2D, 3D) 32 3.3 Reactive Flow in Parallel Plates with Double Array Cylinders (4D) 34 3.3.1 Cold Flow Analysis 34 3.3.2 Methane Conversion Rates 37 3.3.3 Analysis of Reactive Flow Fields 37 4. Conclusions 41 5. References 42 6. Tables and Figures 47

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