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研究生: 吳家偉
Wu, Chia-Wei
論文名稱: 電子迴旋共振化學氣相沉積系統之製程參數對類鑽碳膜性質之影響
The effect of ECR-CVD process on DLC films
指導教授: 李世欽
Lee, Shih-Chin
學位類別: 碩士
Master
系所名稱: 工學院 - 材料科學及工程學系
Department of Materials Science and Engineering
論文出版年: 2003
畢業學年度: 91
語文別: 中文
論文頁數: 92
中文關鍵詞: 製程參數鑽碳膜類電子迴旋共振
外文關鍵詞: DLC, ECR-CVD, process
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  • 類鑽碳膜具有許多的優異性質,如:高硬度、高化學抵抗性、良好的熱傳導性,且絕緣性高,並具有可見光到紅外光波段的光穿透性及極佳的生物相容性,被應用在耐磨耗、耐熱、電子、光學與生醫材料等方面,是一種泛用度極高的一種材料。然而因製程上的離子轟擊效應,導致類鑽碳膜產生很高的壓縮應力,造成類鑽碳膜容易與基板剝離,產生附著力不佳的缺點。
    本研究使用微波電子迴旋共振化學氣相沈積法(MW-ECR CVD)成長類鑽碳膜,以乙炔及氬氣為反應氣體,基材使用SKD61鋼材,並透過製程上基板偏壓及乙炔氣體流量的改變,來研究類鑽碳膜的性質。
    研究結果顯示,當基板偏壓增加時,類鑽碳膜的沈積速率、硬度、抗磨耗性都呈現上升的趨勢,而表面粗糙度、鍍層的臨界荷重皆呈現下降的趨勢,透過拉曼光譜的分析,其特性峰有往低波數偏移現象。當乙炔氣體流量增加時,類鑽碳膜的沈積速率,硬度皆微微上升,而表面粗糙度及臨界荷重則呈現下降的趨勢,透過拉曼光譜的分析,其特性峰有往低波數偏移現象。

    Diamond-Like carbon (DLC)films have received a considerable amount of attention recently due to their chemical stability,high optical transparency and hardness .These properties make the films suitable for a number of applications such as protective and anti-reflection coating,wear resistant overcoat and biocompatible coatings .However,the sp3 bonding of carbon atoms in the amorphous structure are severely distorted and strained,resulting in a large compressive stress within the films .
    Amorphous hydrogenated diamond-like carbon films were deposited on SKD61 by electron cyclotron resonance chemical vapor deposition (MW ECR-CVD)using C2H2 and Ar as gas sources .The properties of the film were investigated by electron spectroscopy for chemical analysis(ESCA)、Auger electron spectroscopy(AES)、scanning electron microscope (SEM)、transmission electron microscope(TEM)、atomic force microscope(AFM)、Raman spectroscopy and pin on disk tribometer .
    The results reveal that the structure、adhesion 、hardness and wear rate of the films depend its process parameters bias and C2H2 flow rate .With the bias increasing,the ratio of sp3 to sp2 and hardness is increasing . With the C2H2 flow rate increasing,the ratio of sp3 to sp2 and hardness is increasing.

    摘要......................................Ⅰ Abstract..................................Ⅱ 目錄......................................Ⅲ 圖目錄....................................Ⅴ 表目錄....................................Ⅷ 第一章 序論................................1 1-1 前言...................................1 1-2 微波電子迴旋共振系統...................3 1-3 研究目的...............................5 第二章 理論基礎............................6 2-1 類鑽碳膜的分類.........................6 2-2 類鑽碳膜的成長機制.....................8 2-3 鍍膜的殘留應力........................15 2-4 電漿化學氣相沉積法的熱力學與反應機構..17 2-4-1 熱力學分析..........................17 2-4-2 動力學分析..........................19 2-4-3 微波電子迴旋共振原理................22 第三章 實驗方法與步驟.....................27 3-1 實驗流程..............................27 3-2 實驗設備與材料........................28 3-3 實驗步驟..............................31 3-4 鍍層之分析與測試......................32 第四章 結果與討論.........................35 4-1 類鑽碳膜的成分與型態..................35 4-1-1 鍍膜的沈積速率......................35 4-1-2 鍍膜的元素成分與結構分析............41 4-1-3 類鑽碳膜的Raman分析.................46 4-1-4 鍍膜的表面型態觀察..................52 4-1-5 原子力顯微鏡分析鍍膜表面型態........55 4-2 類鑽碳膜之機械性質....................61 4-2-1 類鑽碳膜之硬度分析..................61 4-2-2 類鑽碳膜附著性分析..................65 4-2-3 磨耗測試............................74 第五章 結論...............................82 參考資料..................................83

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