| 研究生: |
楊建毅 Young, Jian-yi |
|---|---|
| 論文名稱: |
可修復系統之最適緩衝存貨及預防保養週期研究 The Determination of Optimal Buffer Size and Preventive Maintenance Period for Repairable Systems |
| 指導教授: |
黃宇翔
Huang, Yeu-Shiang |
| 學位類別: |
碩士 Master |
| 系所名稱: |
管理學院 - 工業與資訊管理學系 Department of Industrial and Information Management |
| 論文出版年: | 2007 |
| 畢業學年度: | 95 |
| 語文別: | 中文 |
| 論文頁數: | 77 |
| 中文關鍵詞: | 預防保養 、緩衝存貨 、經濟製造批量模式 |
| 外文關鍵詞: | economic manufacturing quantity, buffer size, preventive maintenance |
| 相關次數: | 點閱:60 下載:3 |
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現今環境變化快速,在及時生產系統風潮下,廠商大多期望使用最少的原物料、在製品及完成品之庫存,以降低成本。而且市場漸漸以買方為主,除了要求賣方產品品質、產品即時交付、提升顧客滿意度等等,賣方還得考量到自身的生產成本,而這些問題皆成為每個企業所面臨到困境。在預防保養的概念普及下,爲防止系統產生失效、減緩元件老化的速度或使設備回復至較新的狀態,延長元件壽命,透過經濟方面的考量,來衡量在最適當的時間執行預防保養活動。當生產系統出現非預期的失效或預期的維修活動,而影響系統供應速率時,針對系統停頓所產生之需求,提供一定量存貨,以應付系統停頓期間。本研究便是針對兩製程的可修復系統的經濟製造批量模式(EMQ),讓製造商在生產規劃階段時,衡量生產批次間整備的相關問題,而隨著預防保養活動的影響會,製造商的生產規劃便會延伸許多不一樣的情境。因此在上游生產系統預防保養期間,下游裝配系統依其生產條件的考量下,本研究估計預期元件失效的維修成本。由維修成本、存貨持有成本及缺貨成本考量,透過單位時間期望成本最小化,透過雙方拉扯的過程中,來建構預防保養週期時間與緩衝存貨的決策問題。使決策者有效制定最適緩衝存貨數量。最後再透過實證應用分析發現存貨持有成本影響本研究建構之模式最深,且下游生產率與重置時間也具有相當影響力。
最後透過討論本研究模式深入探討生產系統的最適緩衝存貨數量與預防保養週期的結果,讓未來更可以根據可修復退化的系統或是多機台多製程的考量,以提供管理者在進行預防保養規劃時,能更接近現實狀況的考量。
In the JIT philosophy, the manufacturer should seriousing determine the production lot to reduce costs in uncertain environment by considering the quality of the products, on time delivery, and customer satisfaction improvement etc. These aspects all become the essential issues that each enterprise has to face. Preventive maintenance actions need to be undertaken for the failure mitigation. During each interruption, a buffer is needed so that normal operations will not be interrupted. The optimal buffer level is determined by trading off the holding cost and the shortage cost. A system with two subsystem is considered where the production subsystem and buffers are included in order to provide to the assemble subsystem which has a set-up procedure. This study uses the economic manufacturing quantity (EMQ) model to determine the proper production lot size by minimizing the cost components which involve the production cost, the inventory holding cost, and the shortage cost if the stockout happenes. The model can assist the decision maker to determine the optimal buffer size and the preventive maintenance cycle. The numerical application suggests that the holding cost is
the most important factor which influence the optimal policy.
一、中文部分
陳耀茂,民89,「機率過程導論」,五南,臺北市
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