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研究生: 莊煜群
Chuang, Yu-Chiun
論文名稱: 解析與陣列式超聲波換能器應用於非破壞性檢測
Analytic Back Scattering Arrayed Ultrasound Transducer for Non-destructive Evaluation
指導教授: 李永春
Lee, Yung-Chun
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2016
畢業學年度: 104
語文別: 中文
論文頁數: 82
中文關鍵詞: P(VDF-TrFE)解析與陣列式超聲波換能器角頻譜理論COMSOL有限元素模型非破壞性檢測
外文關鍵詞: P(VDF-TrFE), analytic back scattering arrayed ultrasound transducer, angular spectrum analysis, COMSOL model, non-destructive evaluation
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  • 傳統的聚焦式超聲波換能器所得到的訊號,是將壓電材料的所有感測面積接收到的反射聲波做積分疊加而得到一個單一輸出訊號,如此則無法得到有用的聲場資訊或材料內部的缺陷資訊。因此本論文以P(VDF-TrFE)當作壓電材料製作與傳統聚焦換能器不同的新型解析與陣列式超聲波換能器,利用黃光微影的方式在石英柱的內凹曲面製作13個陣列式感測單元,各個單元可獨立的接收訊號且輸出,進而得知更詳細的聲波資訊。
    本文利用商用針尖式水聽器量測此陣列換能器所產生之不同平面的入射聲場,且搭配角頻譜(angular spectrum)理論計算,實驗量測的入射聲場與理論計算有極高的相似性,並建構COMSOL有限元素模型來驗證角頻譜理論,模擬之聲場與角頻譜之預測聲場也有相當高的相似程度。此外,本論文利用自製的新型解析與陣列式超聲波換能器做試材之缺陷檢測,分別檢測有側通孔之PMMA及有表面裂紋之不鏽鋼,PMMA的部份可量測到側通孔之位置及孔洞內之材質差異,不鏽鋼的上表面裂紋則可量測到其深度及傾斜方向。

    Traditional focusing ultrasound transducer produces only one output signal by integrating all waves received in the entire sensing area of a piezoelectric material. In this way useful information of wave field is lost. In this thesis, P(VDF-TrFE), which is a polymer piezoelectric material, is used for fabricating a new type of analytic back scattering arrayed ultrasound transducer. Using photolithography, thirteen independent P(VDF-TrFE) sensing elements are fabricated on the concave surface of an acoustic lens. Detailed and important information of reflected waves are captured and analyzed with application on non-destructive evaluation.
    Commercial needle hydrophones are used to measure incident acoustic field. Based on angular spectrum analysis, incident and reflected wave fields at different locations can be predicted and compared with experiment measurements and numerical simulation by COMSOL Multiphysics®. Good agreements are observed. This analytic back scattering arrayed transducer is applied for non-destructive evaluation to detect circular inhomogeneity in a polymer solid and surface cracks in a stainless steel block. The position of inhomogeneity and crack depth and tilting direction can be detected.

    摘要 I Abstract II 誌謝 XI 目錄 XII 圖目錄 XIV 表目錄 XXI 第一章 導論 1 1.1 研究背景及目的 1 1.2 文獻回顧 3 1.3 本文架構 6 第二章 解析與陣列式超聲波換能器製作及脈衝回波測試 7 2.1 壓電材料及壓電效應 7 2.2 超聲波檢測方法 9 2.3 解析與陣列式超聲波換能器之製作流程 11 2.3.1 換能器製作之設備 11 2.3.2 換能器製作流程 13 2.4 實驗量測儀器 18 2.5 解析與陣列式超聲波換能器之脈衝回波測試 23 第三章 入射聲場與角頻譜理論預測比較 30 3-1 角頻譜理論 30 3-2 COMSOL聲場模擬與角頻譜預測結果 34 3.3 實驗聲場量測與角頻譜預測結果 42 第四章 解析與陣列式超聲波換能器於試材缺陷之檢測 51 4.1 側通孔PMMA檢測 51 4.2 裂紋不鏽鋼檢測 62 第五章 結論與未來展望 77 5.1 結論 77 5.2 未來展望 79 參考文獻 81

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