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研究生: 王愈帆
Wang, Yu-Fan
論文名稱: 螺旋端銑刀的分析與設計
Analysis and Design of Helical End-Mill
指導教授: 林昌進
Lin, Psang-Dain
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2010
畢業學年度: 98
語文別: 中文
論文頁數: 69
中文關鍵詞: 螺旋端銑刀齊次座標轉換矩陣
外文關鍵詞: helical end-mill, homogeneous transformation matrix
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  • 由於刀具是製造工業非常重要的切削工具,因此刀具的功能與品質對於切削加工的品質、精度、效率有很直接的影響,有鑒於此,刀具產業的興盛,必須仰賴基礎知識的加強與研發能力的提升和技術創新。
    刀具的幾何形狀對切削的品質有很大的影響,尤其是曲面加工部份,必須使用複雜外型的銑刀運用到高精度的工具機上才能完成,因此本研究將以機械製造業廣泛使用的端銑刀為例,透過數學建模來探討銑刀的設計與製造並確認可行性。
    本研究在刀具設計與製造上結合基礎數學理論與電腦輔助設計的應用技術,並依據國際標準(ISO)定義刀具角度,運用齊次轉換矩陣建立刀具的刀刃曲線,並藉由微分幾何、共軛嚙合理論、數值方法等理論基礎來探討銑刀的設計製造,利用RPY矩陣以使得在空間中的研磨輪可適應各種研磨方位,建構研磨端銑刀的位姿矩陣。

    The cutter is a fundamental machine tool in manufacturing industries. Therefore the performance and quality of a cutter affects the cutting precision, product quality, and the efficiency of manufacturing directly. Thus the enhancement of the cutter knowledge and new technology are most important to the manufacturing industry developement.

    Its geometry of cutting edge has serious effect on milling process and product quality, especially for the curve surface manufacturing. To address the problem, it is necessary to utilize the complicated end-mill on the high precision machine.End mills are widely used in manufacturing industries.. Thus we illustrate the developed mathematical models for the design and manufacture with an end mill.

    Current cutter design and manufacturing technologies combine the fundamental mathematical theory with computer-aided design technology. The cutting edge refers to the International Standard Organization (ISO) by using homogeneous transformation matrix. In the study, the design and manufacturing of an end mill are based on differential geometry, conjugate theory, coordinate transfer and numerical methods. In addition, we utilize the transformation of RPY matrix to obtain the required degrees of the position, posture and the matrix of the grinding wheel.

    目錄 摘 要 I ABSTRACT II 誌 謝 III 目錄 IV 表目錄 VII 圖目錄 VIII 符號說明 XI 第一章 緒論 1 1.1研究動機 1 1.2銑刀介紹 2 1.3銑刀各部位名稱解釋 3 1.4文獻回顧 7 1.5齊次座標轉換矩陣與D-H矩陣 9 1.6本文架構 14 第二章 等截面端銑刀的刀刃曲線之推導 16 2.1引言 16 2.2研磨輪 17 2.3端銑刀介紹與螺旋槽之討論 18 2.4銑刀 20 2.5刀刃曲線 21 2.6等廣義螺旋角之刀刃曲線 24 2.6.1由程式推導出切屑槽之輪廓 26 2.7本章小結 29 第三章 刀具角度之定義 30 3.1刀具特徵角 30 3.2 ISO刀具角度規範 33 3.3 刀具角度求法 35 3.4刀具斜角 36 3.5 刀具隙角 38 3.6 本章小結 40 第四章 研磨端銑刀的位姿矩陣 41 4.1刀具螺旋槽問題敘述 41 4.2 研磨輪與銑刀的嚙合條件 43 4.3銑刀刀面位姿函數 47 4.4銑刀刀腹位姿函數 51 4.5本章小結 55 第五章 六軸CNC工具機切削模擬 56 5.1 Ewag六軸工具機 56 5.2工具研磨機之建模 58 5.3研磨輪母線外形 61 5.4研磨輪相對於刀具的位姿 63 第六章 結論與建議 66 參考文獻 67 自述 69

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