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研究生: 林姵瑤
Lin, Pei-yao
論文名稱: 低含水量水庫淤泥混合配料燒製輕質骨材之研究
Preparation of Lightweight Aggregate from the Mixture of Low Water Content Reservior Sludge and dry powders
指導教授: 申永輝
Shen, Yun-Hwei
溫紹炳
Wen, Shaw-Bing
學位類別: 碩士
Master
系所名稱: 工學院 - 資源工程學系
Department of Resources Engineering
論文出版年: 2007
畢業學年度: 95
語文別: 中文
論文頁數: 76
中文關鍵詞: 水庫淤泥磚粉乾燥速率輕質骨材
外文關鍵詞: drying rate, Lightweight aggregate, Brick powder, Reservoir sludge
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  • 台灣地區水庫淤積快速,此問題日益嚴重,為保使水庫的有效容量因此進行水庫浚渫的工作以延長水庫之壽命,但大量疏濬出來的淤泥難以處置,應予資源化利用,本研究探討水庫淤泥燒製成建築用輕質骨材,以替代天然砂石骨材,其資源化利用之數量巨大,可以消化疏濬之水庫淤泥。
    針對水庫淤泥中細粒片狀之黏土礦物顆粒在乾燥過程中脫水不易和容易產生龜裂的特性,本研究採取在塑性黏土中掺入0 %、5 %、10 %、20 %的磚粉粉末,以擔任乾燥過程中的水氣通路和收縮間隙,不但可以增加坯體乾燥速度而且可減少坯體乾裂現象的發生。
    實驗結果顯示在有添加磚粉之骨材生坯,磚粉顆粒可以增加坯體之水氣通路使得乾燥速率增加,並且提供乾燥時的收縮間隙,乾燥收縮率由5~7 % 減少至1~3 %,因此不易乾燥收縮變形。乾坯強度增加,同時使得在燒結後骨材強度也隨之提高,以MTS量測輕質骨材單顆顆粒之強度,添加10 %磚粉在600℃持溫10min、1200℃持溫2hr下燒結坯體的抗壓強度可達38MPa,其強度標準差範圍也比未添加磚粉小,證實添加磚粉混合到水庫淤泥之中可得到較高強度及品質均一的輕質骨材。

    The objective of this experiment study has been aimed for understanding of the effects of addition. The dry brick powders are added to reservoir sludge mud (clay) for the preparation of lightweight aggregates. This is a mission for the recycling of the enormous deposits in the 60 reservoirs of Taiwan.
    Addition of brick powders tends to promote the drying or dewatering rate of the feedstock material. Addition of brick powders is different from 0% to 20% by weight. There are two functions which are increasing the vapor passing and reducing the shrinkage clearance while the green body is drying. The mixture of the clay and brick powders is tested by drying rate, shrinkage of drying, density and strength in the extrusion, drying and sintering operations to find the formula for manufacturing of lightweight aggregates.
    The strength of the lightweight aggregate product, prepared from the mixture of the clay and brick powers, is significantly affected by brick powders addition. The shrinkage clearance reduced from 7 % to 3 %. The highest strength is obtained for that with 10 wt% addition, giving 37MPa.Calcination of the green bodies was performed by a heating procedure, as: 600℃ maintaining for 10 minutes and raising the temperature to 1200℃, maintaining for 2 hours.
    The addition of brick powders has the beneficial effect of promoting faster dewatering or drying rate of the green bodies of clay brick mixture. The drying rate is considered as a significant factor for medicating the characteristic of the lightweight aggregate.

    摘要................................I Abstract............................II 誌謝................................III 目次................................IV 表目錄..............................VIII 圖目錄..............................IX 第一章 緒論.........................1 1-1 前言.........................1 1-2 研究動機與構想...............2 1-3 研究目的.....................4 第二章 文獻回顧與理論基礎...........6 2-1 水庫淤泥概況.................6 2-1-1 水庫淤泥的形成..............6 2-1-2 水庫淤泥處理................6 2-1-3 水庫淤泥的特性..............8 2-2 黏土礦物結晶構造與特性.......9 2-2-1 黏土結晶結構................9 2-2-2 黏土的塑性根源..............14 2-2-3 黏土–水系統................18 2-2-4 土壤在不同含水率之狀態......20 2-3 黏土之乾燥...................23 2-3-1 濕黏土的乾燥步驟與乾燥曲線..23 2-4 黏土礦物的熱反應.............25 2-5 輕質骨材之沿革...............26 2-5-1 輕質骨材的種類..............26 2-5-2 輕質骨材的發展..............27 2-6 輕質骨材之特色...............28 2-6-1 單位重......................29 2-6-2 抗壓強度....................30 2-6-3 吸水率......................30 2-6-4 粒徑........................32 2-6-5 表面結構與內部微結構........32 2-7 輕質骨材的膨脹機理及理論.....32 2-8 前人研究.....................35 第三章 實驗方法與步驟...............38 3-1 實驗流程.....................38 3-2 實驗方法.....................38 3-2-1 樣品準備....................38 3-2-2 水庫淤泥與磚粉配料之性質分析.39 3-2-3 擠出成型....................41 3-2-4 坯體性質分析................41 3-2-4燒製試驗 ....................43 3-2-5 骨材物理性質分析............44 第四章 結果與討論...................47 4-1 淤泥與磚粉原樣品分析...........47 4-1-1 粒徑分析....................47 4-1-2 X光繞射結晶相分析...........48 4-1-3 化學成分分析................48 4-1-4 熱分析......................51 4-2 生坯之乾燥速率.................52 4-2-1 磚粉添加量對乾燥速率之影響..53 4-3 乾坯性質的影響.................61 4-3-1 乾坯收縮率..................61 4-3-2 磚粉含量對乾坯強度的影響....61 4-4 燒成輕質骨材之性質測試.........63 4-4-1 燒失量......................63 4-4-2 吸水率......................64 4-4-3 燒成骨材之密度..............65 4-4-3 燒成骨材之強度測試..........66 第五章 結論與建議...................70 5-1結論............................70 5-2建議............................71 參考文獻............................72

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