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研究生: 廖昱証
Liao, Yu-Cheng
論文名稱: 多重管道保護系統之最佳設計與維修策略
Optimal Design and Maintenance Policy for Multi-Channel Protective Systems
指導教授: 張珏庭
Chang, Chuei-Tin
學位類別: 碩士
Master
系所名稱: 工學院 - 化學工程學系
Department of Chemical Engineering
論文出版年: 2009
畢業學年度: 97
語文別: 中文
論文頁數: 82
中文關鍵詞: 最佳化維修策略保護系統
外文關鍵詞: protective system, maintenance policy, optimization
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  • 為了降低化工廠意外事故所造成的損失,通常都會在程序單元中安裝保護系統。由於感測器與停俥閥件的故障是隨機事件,故保護系統的可用度是與元件配置和維修策略息息相關的。本研究的目的為改善過去發展出的設計及維修步驟(Liang and Chang, 2008),具體言之,即將警報系統中感測器之修正型維修策略擴展為同型備件可互相支援之模式,並針對多重管道的保護系統,發展出數學規劃模式,以期能將總期望支出成本最小化,並且得到最佳的感測器與關斷元件配置、相應的修正型及預防型維修策略、與警報及關斷邏輯。最後,我們針對三個化工程序做深入案例研究,以展示此模式之可行性與有效性。

    In order to mitigate the undesirable effects caused by accidents in chemical plants, it is a common practice to install protective systems on processing units operated under hazardous conditions. Since the failures of sensors and valves are basically random events, the reliability (or availability) of the protective system is highly dependent upon the structural characteristics and also the maintenance policies of alarm and shutdown systems. The aim of this study is to improve the current practice in designing and maintaining protective systems (Liang and Chang, 2008). In particular, the corrective maintenance policy for the sensors is extended to allow common spares and, also, the design options of multi-channel alarms are incorporated in an integrated mathematical model to minimize the total expected expenditure. By solving this model, the optimal configurations of sensors and shutdown units, the best corrective and preventive maintenance policies and alarm/shutdown logics could be identified. Three examples are provided in this thesis to demonstrate the feasibility and effectiveness of the proposed approach.

    摘  要 I Abstract II 目  錄 III 圖目錄 IV 表目錄 V 符 號 說 明 VI 第一章 緒論 1 1-1 研究動機 1 1-2 文獻回顧 1 1-3 研究目的 4 1-4 組織與章節 5 第二章 維修策略 6 2-1 可靠度及可用度 6 2-2 修正型維修(Corrective Maintenance) 7 2-3 具備件之修正型維修(Corrective Maintenance with Spares) 8 2-4 預防型維修(Preventive Maintenance) 22 第三章 保護系統之設計 25 3-1 保護系統之架構 25 3-2 故障模式 29 3-3 可供設計保護系統之數學規劃模式 31 3-4 保護系統之成本計算 38 第四章 實例測試 49 4-1 單一管道的保護系統 49 4-2 多重管道的保護系統 57 4-2-1 案例二 57 4-2-2 案例三 63 第五章 結論與展望 75 5-1 結論 75 5-2 未來展望 76 參 考 文 獻 77 附件1 80

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