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研究生: 温明慈
Wen, Ming-Tzu
論文名稱: 結合指標𝑆𝑝𝑘與動態求解之有限次數限制重複允收抽樣計劃設計
Design of a Finite Repetitive Acceptance Sampling Plan Based on the 𝑆𝑝𝑘 Index
指導教授: 胡政宏
Hu, Cheng-Hung
學位類別: 碩士
Master
系所名稱: 管理學院 - 工業與資訊管理學系
Department of Industrial and Information Management
論文出版年: 2026
畢業學年度: 114
語文別: 中文
論文頁數: 72
中文關鍵詞: 製程能力指標(𝑆𝑝𝑘)重複允收抽樣平均樣本數動態求解品質管制
外文關鍵詞: Index 𝑆𝑝𝑘, Repetitive acceptance sampling, Average sample number, Dynamic programming, Quality control
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  • 品質是競爭優勢的重要基礎,而供應商的品質管理更是影響產品品質、製程穩定性及供應鏈績效的重要環節。企業若能穩定取得符合品質要求之原物料,不僅可提升產品良率、降低生產成本,亦能建立穩定的供應合作關係,降低供應風險。因此,如何在兼顧品質保證、檢驗成本及決策效率下,有效評估供應商品質,已成為現代品質管理的重要課題。允收抽樣計畫因能以有限樣本推論整批產品品質,已廣泛應用於供應商品質管理,傳統重複允收抽樣計畫雖具有降低平均抽樣數之優點,但由於抽樣次數無上限,可能造成檢驗程序延長,增加品質管理成本與行政負擔,近年研究雖透過限制抽樣次數改善上述問題,然而現有方法多針對特定限制次數建立抽樣模型,當抽樣制度因不同品質需求或管理條件而調整時,往往需重新建立數學模型與設計抽樣計畫,限制了方法之延伸性與實務應用彈性。基於上述問題,本研究以製程能力指標𝑆𝑝𝑘 為品質衡量基礎,建立一套可適用於不同限制抽樣次數之一般化數學模型,使有限次數重複允收抽樣計畫不再侷限於特定抽樣制度,而能依不同品質需求進行設計與應用。同時,建立相對應之抽樣計畫設計方法,使抽樣制度兼顧品質保證、風險控制及檢驗成本,提升抽樣制度之設計效率與實務應用彈性。本研究透過實際案例驗證所建立模型之可行性,並與既有方法進行比較,以評估所提出方法於品質判定、抽樣效率及實務應用上的表現。研究成果可提供企業建立更具彈性與經濟效益之允收抽樣制度,作為供應商品質管理與品質決策之參考依據。

    Quality serves as a critical foundation for competitive advantage, and supplier quality management is a vital link influencing product quality, process stability, and supply chain performance. Acceptance sampling plans are widely applied in supplier quality management due to their ability to infer the quality of an entire lot using a limited sample size. Although traditional repetitive acceptance sampling plans offer the advantage of reducing the average sample number, the lack of an upper limit on the number of sampling stages can prolong inspection procedures, increasing quality control costs and administrative burdens. To address these issues, recent studies have limited the maximum number of sampling stages; however, most existing methods develop sampling models tailored to specific restricted stages. When a sampling scheme needs adjustments due to varying quality requirements or managerial conditions, researchers must often reconstruct the mathematical models and redesign the sampling plans, which limits the scalability and practical flexibility of these methods. To address the aforementioned limitations, this study utilizes the process capability index 𝑆𝑝𝑘 as the quality measure to establish a generalized mathematical model applicable to varying limits on the number of sampling stages.

    摘要 i 誌謝 ix 目錄 x 表目錄 xii 圖目錄 xiii 第一章 緒論 1 1.1 研究背景 1 1.2 研究動機與目的 2 1.3 研究範圍與限制 3 1.4 研究流程 3 第二章 文獻探討 5 2.1 製程能力指標(Process capability indices,PICs)5 2.1.1 製程準確度(Capability of Accuracy, Ca) 5 2.1.2 製程精確度(Capability of precision, Cp) 6 2.1.3製程能力指數(Capability of process, Cpk) 6 2.1.4指標Cpm 7 2.1.5指標Spk 8 2.2 製程能力指標與製程良率之關係 10 2.3 允收抽樣計畫(Acceptance sampling plan) 11 2.3.1 允收抽樣計畫種類 12 2.3.2 操作特性曲線(Operating Characteristic Curve, OC curve) 14 2.3.3 平均樣本數(Average sample number, ASN) 15 2.4 製程能力指標Spk結合抽樣計畫 16 2.5 小節 19 第三章 研究方法 21 3.1 問題描述 21 3.2 製程能力指標Spk結合抽樣計畫 23 3.3 抽樣計畫建模 24 3.3.1 參數符號與決策變數 24 3.3.2 模型假設 25 3.3.3 允收機率函數及樣本平均數函數 26 3.3.4 建構最佳化參數之數學模型 29 3.4 模型求解 30 3.4.1 兩階段變數變化之關係 30 3.4.2 演算法求解 31 3.5 模型穩健性說明 33 3.6 小節 34 第四章 案例介紹與分析 35 4.1 案例介紹 35 4.2 案例分析 36 4.3 抽樣計畫分析 42 第五章 結論與未來展望 49 5.1 研究結論 49 5.2 未來展望 49 參考文獻 51 附錄 55

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