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研究生: 游至晨
Yu, Chi-Chen
論文名稱: 具彈性鍍膜/彈性基材系統之純擠壓彈液動潤滑分析
Elastohydrodynamic Lubrication (EHL) analysis of Pure Squeeze Motion on an Elastic Coating/an Elastic Substrate System
指導教授: 李旺龍
Li, Wong-Long
學位類別: 碩士
Master
系所名稱: 工學院 - 材料科學及工程學系
Department of Materials Science and Engineering
論文出版年: 2014
畢業學年度: 102
語文別: 中文
論文頁數: 108
中文關鍵詞: 彈液動潤滑暫態擠壓鍍膜點接觸應力分析
外文關鍵詞: EHL, squeeze film, coating, circular contact
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  • 近年來在工業的快速發展下,元件在性能的需求上愈加嚴苛,經由表面鍍膜的處理除了改善元件的磨潤特性外,亦能增進其機械性能。在機械元件的使用中,經常會加入潤滑油來避免兩表面間的直接接觸,而如今鍍膜的使用日益廣泛,因此有更進一步探討鍍膜特性對彈液動潤滑影響的需要。
    本研究針對剛球擠壓一披覆彈性薄膜的彈性基材系統,探討定負載下兩者在相對擠壓時之彈液動特性,使用有限元素法耦合雷諾方程式、負載平衡方程式及線性彈性方程式,在分析在擠壓過程時流體之暫態壓力、油膜形狀、彈性變形外,並進一步分析材料內部von Mises應力的變化。
    經模擬結果得知,當鍍膜材料楊氏模數愈大,壓力分佈值愈大,接觸半徑愈小,內部應力值亦會上升。對於硬質鍍膜,隨著鍍膜厚度的增加,最大中心壓力值上升、最小膜厚下降至一漸進值,在軟質鍍膜時則會有相反的趨勢。在應力分析的部分,硬且厚的鍍膜會產生較大的應力,在變形回復時,最大應力位置將開始下降並靠近鍍膜/基材界面處,而隨著鍍膜厚度增加,最大應力位置將發生於鍍膜內部,減少基材降伏的機會。透過本篇的分析結果,將可作為日後相關領域在設計時能夠參考的依據。

    A rigid sphere approaching a lubricated flat surface with an elastic coating and an elastic substrate is explored under constant load conditions. The FEM with the Newton-Raphon iteration method is used to solve the transient modified Reynolds equation, the elasticity deformation equation, load balance equation, and pressure-dependent relations of viscosity and density of lubricant simultaneously. The transient pressure profiles, film shapes, elastic deformation during the pure squeeze process under various operating conditions in the EHL regime are discussed. The simulation results reveal that the greater the elastic modulus of the coating is, the greater the pressure distribution is. The central film thickness decreases(increases) as the Ec increases before(in) the deformation recovery stage. These characteristics are important for the lubrication design of the mechanical element with coating.

    中文摘要 I 英文延伸摘要 II 誌謝 IX 目錄 X 表目錄 XII 圖目錄 XIII 符號總表 XVII 第一章 緒論 1 1.1前言 1 1.2文獻回顧 2 1.2.1表面鍍膜介紹 2 1.2.2鍍膜表面擠壓問題 3 1.2.3彈液動潤滑模型 4 1.2.4表面鍍膜之彈液動問題研究 5 1.3研究動機 7 1.4論文架構 8 第二章 純擠壓彈液動潤滑理論 14 2.1 Hertz接觸力學理論 14 2.2液動潤滑問題 18 2.2.1雷諾方程式 19 2.2.2低壓階段-液動潤滑 22 2.2.3高壓階段-油膜黏度與壓力之關係 23 2.2.4高壓階段-油膜密度與壓力之關係 24 2.2.5油膜厚度方程式 24 2.3彈性變形方程式 25 2.4負載平衡方程式 27 2.5 von Mises應力準則 28 第三章 數值模型 34 3.1 有限元素分析法 34 3.1.1 Galerkin方法 34 3.1.2 離散公式 36 3.1.3 運算方法-Newton Raphson法 37 3.2 模擬分析流程 41 3.3 模擬方法驗證 42 第四章 結果與討論 47 4.1 模型結構確立 48 4.2 模型網格獨立性 49 4.3 彈性鍍膜/彈性基材純擠壓彈液動潤滑分析 50 4.3.1 楊氏模數的影響 50 4.3.2 鍍膜厚度的影響 53 4.3.3 鍍膜Poisson’s ratio的影響 54 4.3.4 負載的影響 55 4.4內部應力分析 56 4.4.1 鍍膜楊氏模數的影響 56 4.4.2 鍍膜厚度的影響 59 4.4.3 鍍膜Poisson’s ratio的影響 60 第五章 結論 94 第六章 未來展望 97 參考文獻 98 附錄A 方程式的矩陣形式 104 附錄B-不同合金軸承材料之機械性質 108

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