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研究生: 梁寶庭
Liang, Pao-Ting
論文名稱: 晶向結構及溫度在7075-T6鋁合金動態塑變行為與結構特性之效應分析
Effects of directional grain structure and temperature on the dynamic deformation behavior and microstructure characteristics of 7075-T6 aluminum alloy
指導教授: 李偉賢
Lee, Woei-Shyan
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2014
畢業學年度: 102
語文別: 中文
論文頁數: 114
中文關鍵詞: 7075-T6鋁合金晶相方位溫度高應變速率差排
外文關鍵詞: 7075-T6 aluminum alloys, directional grain structure, temperature, high strain rate, dislocation
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  • 本研究主要是探討7075-T6鋁金滾軋板材在不同晶相方位、應變速率與溫度下之塑變行為與顯微差排結構特性。實驗試片為圓柱形,分別沿著晶滾軋後之沿晶(Longitudinal)方向和垂直沿晶(Transverse)方向加工。再以霍普金森撞擊試驗機(split-Hopkinson pressure bar, SHPB)於應變速率103s-1、2×103s-1、3×103s-1和5×103s-1之條件,分別測試室溫與高溫350℃下沿晶方向試件和室溫下垂直沿晶方向之試件。
    實驗結果顯示,7075-T6鋁合金之機械性質與顯微結構受晶向、溫度與應變速率相當程度之影響。兩種不同晶向方位之試片皆為隨著應變速率之提升,其塑流應力值、應變速率敏感性係數和加工硬化係數亦隨之增加;然而熱活化體積會與應變速率呈現反向關係。
    此外,以室溫25℃沿晶方向試件為控制組、高溫350℃沿晶方向與室溫垂直沿晶方向之試件為二實驗組,比較三組機械性質差異。可歸納出垂直沿晶方向之強度在低應變速率時較高,但是加工硬化率與差排滑移能力不佳,使得在高應變速率下之加工硬化強度表現較沿晶方向來得差。而比較高溫與室溫沿晶方向之行為表現,得知高溫之加工硬化率較室溫來得低,但由應力-應變特性得知,其對應變速率低至高的差異較為敏感,高應變速率下之加工硬化程度較低應變速率來得高。
    最後藉由實驗之結果,依晶相方位分別求出Zerilli-Armstrong組構方程式之常數,並證明此公式溫度涵蓋範圍可由25至350℃。OM與TEM觀察顯微結構組織,整理計算實驗之晶粒大小、差排環尺寸與差排密度,以修正後之Hall-Petch關係式得出應力值與顯微結構之關係。

    In this study, 7075-T6 aluminum alloy was examined under different grain directions, strain rates and temperatures using split-Hopkinson pressure bar in order to investigate its dynamic deformation behaviors and microstructure characteristics. The cylindrical specimens were prepared from longitudinal and transverse direction, respectively. Impact tests were performed under different strain rates of 103 s-1, 2×103 s-1, 3×103 s-1 and 5×103 s-1 at room temperature for transverse specimens and at both room temperature and high temperature of 350ºC for longitudinal specimens.
    The results reveal that the mechanical properties and microstructures of the current alloy are greatly affected by directional grain structures, temperature and strain rates. It is found that the flow stresses and strain rate sensitivity increase with increasing strain rate. However, the activation volume decreases as the strain rate is increased. The flow behavior in high temperature conditions exhibits a lower work hardening rate, and a higher strain rate sensitivity. This result indicates a pronounced work hardening effect is appeared in high temperature as high strain rate loading is imposed. Finally, the Zerilli-Armstrong model is shown to provide an adequate description of the stress-strain response of 7075-T6 specimens under the considered grain direction, strain rate and temperature. Furthermore, according to the microscopic results, the relationship between the dislocation density, dislocation cells and grain size can be expressed using the modified Hall-Petch equation.

    目錄 摘要 I ABSTRACT II 誌謝 VIII 表目錄 X 圖目錄 XI 符號說明 XV 第一章 前言 1 第二章 理論與文獻回顧 3 2-1 鋁合金之簡介 3 2-2 塑性變形之機械測試類別 6 2-3 一維波傳理論 7 2-4 霍普金森撞擊試驗機原理 9 2-5 材料塑性變形行為 11 2-6 材料變形構成方程式 14 第三章 實驗方法與步驟 26 3-1 實驗流程 26 3-2 實驗儀器與設備 26 3-3 實驗步驟 28 第四章 實驗結果與討論 35 4-1 應力應變曲線 35 4-2 加工硬化率 36 4-3 應變速率效應 37 4-4 熱活化體積 38 4-5 理論溫升量 39 4-6 構成方程式之探討 40 4-7 OM 與SEM 觀察 45 4-8 TEM 結構觀察 46 第五章 結論 107 參考文獻 110

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