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研究生: 許原傑
Syu, Yuan-Jie
論文名稱: 微加工技術應用於導光板微結構製程及光學性質分析
Applications of micro fabrication to light guide plate and optical properties analysis
指導教授: 鍾震桂
Chung, Chen-Kuei
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2009
畢業學年度: 97
語文別: 中文
論文頁數: 121
中文關鍵詞: 導光板LIGA-Like製程可撓式
外文關鍵詞: light guide plate, LIGA-Like process, PDMS, flexible
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  • 本研究主要目標為探討硬式與軟式高分子材質導光板的設計與製程,其目的為改善現有導光板技術的品質與降低成本。在硬式導光板部份,重點在於導光板上表面的微結構UV-LIGA like製程。從黃光微影到電鍍翻模,最後以熱壓方式製作出效率比市售產品好之硬式壓克力導光板,探討導光板表面微結構對於光學性質之影響。經過最佳化製程後,導光板使用一片擴散膜與兩片交錯增亮膜的出光均齊度約75 % ~ 83 %,相當於市售參考組均齊度79 %的數值,而整體出光亮度相較於同樣量測條件市售參考組亦高出3 ~ 6 %。
    在軟式導光板部分,利用雷射加工技術來製作模具,再利用PDMS澆鑄技術製作出高均齊度與高效率的可撓式導光板。將分別探討雷射功率與加工間距參數對基板影響,另外也探討PDMS的表面微結構形貌,最後將不同微結構形貌與間距對於導光板的出光均勻度進行光學性質分析。完成之PDMS導光板在未使用任何光學膜片之前均齊度即高達74 %,成品具有可撓的特性,可運用在未來軟式顯示器的背光源或是軟性光源之用途。

    The aim of this research is investigating the design and fabrication of hard and soft light guide plates to improve the quality of commercial product made by present technology and reduce the cost. In the part of hard light guide plates, the key point is the microstructures on the light guide plates made by UV-LIGA formation. UV-LIGA fabrication process has been followed from lithography process to electroforming process and embossing process to get the better guide light plates than commercial products. Afterwards, the influences of microstructures and optical properties are discussed. The uniformity of light guide plates which covered one diffusive sheet and two crossed brightness enhance films is around 75 % ~ 83 %, and the luminance is higher than commercial products 3 ~ 6 % at the same measurement condition.
    In the part of soft light guide plates, PMMA molds are manufactured by CO2 laser process. PDMS is poured into the mold to get the flexible light guide plates which have high uniformity and luminance. Then the effects of laser powers and pitches on soft light guide plate are discussed and also the optical properties of various PDMS microstructures and pitches are analyzed. Finally, the uniformity of the best flexible PDMS light guide plate is 74 %, and it can apply to flexible display or light source.

    摘要 I Abstract II 致謝 III 目錄 IV 表目錄 VI 圖目錄 VII 第一章 緒論 1 1-1 前言 1 1-2 背光模組簡介 3 1-3 研究動機與目的 7 1-4 論文架構 8 第二章 文獻回顧 10 2-1 硬式導光板製程文獻回顧 10 2-1-1 液晶顯示器之背光模組導光板的形狀結構 11 2-1-2 導光板網點分佈探討 18 2-2 軟式電子製程文獻回顧 22 2-2-1 可撓性材料 23 2-2-2 軟性顯示器 26 第三章 導光板實驗方法與步驟 31 3-1 硬式PMMA導光板實驗與黃光製程設備 31 3-1-1 光罩設計 33 3-1-2 黃光微影製程 36 3-1-3 蒸鍍與電鑄 41 3-1-4 熱壓翻模製程 46 3-1-5 背光模組輝度值光學性質量測 49 3-2 可撓式PDMS導光板製程與實驗步驟 52 3-2-1 可撓性基版簡介 53 3-2-2 可撓式PDMS導光板導光板翻模步驟製程 55 3-2-3 雷射對導光板母模之參數設定 63 3-3 量測原理與設備介紹 66 第四章 硬式PMMA導光板微結構與光學性質 68 4-1 導光板黃光製程微結構結果探討 68 4-1-1 相異光罩尺寸之微結構與曝光劑量關係 70 4-1-2 相異光罩尺寸之微結構與光學性質關係 75 4-2 電鍍模仁製作步驟 78 4-3 熱壓翻模微結構與光學性質分析 85 4-3-1 相異電鍍模仁尺寸之微結構對於溫度與壓力之關係 87 4-3-2 相異電鍍模仁尺寸之微結構與光學性質關係 94 第五章 軟式PDMS背光模組微結構與光學性質 96 5-1 雷射加工參數與導光板微結構性質分析 96 5-1-1 雷射加工參數對PMMA模仁結構分析 97 5-1-2 雷射加工參數對PDMS導光板微結構分析 99 5-2 導光板九點輝度量測分析 103 第六章 結論與未來展望 107 6-1 微加工技術結論 107 6-2 本文貢獻 113 6-3 未來展望 115 參考文獻 117 作者簡歷 121

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