簡易檢索 / 詳目顯示

研究生: 李陽五
Lee, Yang-Wu
論文名稱: 墊塊高度、鋼胚間距及接觸熱阻對於鋼胚於動樑式加熱爐內之升溫特性分析
The Effects of Skid Button Height, Slab Gap and Thermal Contact Resistance on the Heating Characteristics of Slabs in a Reheating Furnace
指導教授: 張錦裕
Jang, Jiin-Yuh
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2015
畢業學年度: 103
語文別: 中文
論文頁數: 102
中文關鍵詞: 數值模擬三維鋼胚暫態熱傳加熱爐輻射熱傳
外文關鍵詞: Numerical, 3-D, Transient, Furnace, Radiation
相關次數: 點閱:150下載:2
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報
  • 隨著快速的經濟發展,近年來環境保護的議題逐年受到重視,為了達到節能減碳、綠色生產的目標,中鋼公司使用先進的冶煉、軋延及冶金技術來生產優良鋼材,達到高效率、低能耗的水準,藉此提升產業競爭力、提高產值。鋼胚的溫度分佈將影響鋼材的機械性質,因此加熱爐內的溫度控制將是影響鋼胚品質的關鍵技術之一。為提升加熱爐之效能,降低操作成本,亟需建立完整的加熱爐設計及溫控核心技術。
    本研究利用數值方法分析鋼胚於加熱爐內的升溫特性效應,並探討不同幾何構造對於鋼胚的影響,分為兩個模型進行模擬,第一種為給定爐壁溫,未考慮燃燒及流場效應;第二種為求解鋼胚和加熱爐以燃燒所產生的高溫氣體進行耦合計算,從而得到加熱爐內溫度分佈、流場分佈以及鋼胚的溫度分佈。三維加熱爐模型內包含支撐墊塊、靜動樑系統、冷卻水道、燃燒噴嘴與鋼胚,全文分為四個部份進行分析,首先使用第一種模型(定壁溫無燃燒,一塊鋼胚)探討墊塊高度,接著使用第二種模型建立三維燃燒模組,探討爐內氣體溫度及鋼胚的溫度分佈情況,第三部分使用第一種模型(定壁溫無燃燒,一塊鋼胚)探討接觸熱阻及第四部分使用第一種模型(定壁溫無燃燒,三塊鋼胚)鋼胚間距對於鋼胚的升溫性以及溫度分佈的影響。
    討論不同墊塊高度,分別為60mm、90mm及120mm下進行數值運算。結果顯示其整體的上下表面溫差依序為42.8K、38.0K及34.4K。因墊塊高度越高,會減少所受輻射遮蔽效應的影響,使鋼胚的溫度分佈均勻性較佳。鋼胚升溫曲線與中鋼實驗值比較,整體平均誤差在10%以內。
    建立三維燃燒模組,結果顯示超過90%的熱傳機制為輻射熱傳。燃燒求得的平均爐壁溫與定爐壁溫之各區結果誤差依序為3.9%、4.5%、2.1%、0.6%及1.3%,並求得不同墊塊高度下其出口溫度最大誤差小於3%,印證定爐壁溫模擬結果的合理性。因墊塊高度增加,降低冷痕現象的溫差,並與第一種模型升溫曲線進行比對,整體平均誤差約為9.1%。
    考慮不同接觸熱阻,分別為未考慮接觸熱阻、hc=23000W/m2-K及hc=18000W/m2-K三種狀況。結果顯示接觸熱阻可稍微減緩冷痕效應。
    討論不同鋼胚間距,分別為50mm、75mm及100mm下進行數值運算。結果顯示其較受影響位置位在邊緣y-z截面,其上下表面溫差依序為67.2K、62.2K及58.2K。而中心y-z截面因距離邊緣較遠,較不受影響,其上下表面溫差依序為77.2K、76.3K及75.5K。其整體的上下表面溫差依序為74.7K、72.8K及71.3K,結果顯示當鋼胚間距越大時,因所受的側面輻射熱傳較大,能有效降低冷痕現象的溫差。

    Two 3-D mathematical transient heat transfer models for the prediction of temperature distribution within the slab has been developed by considering the thermal radiation in the reheating furnace. The slabs are heated through non-firing, preheating, 1st-heating, 2nd-heating, and soaking zones, respectively. There are two physical models considered in this thesis. (1) model 1: there is no combustion, only thermal radiation is considered and the wall temperature is function of time (2) model 2: includes the burners, and combustion/radiation/convection are all considered. Model 2 is used to check accuracy of mode l. Comparison with the in-situ experimental data from Steel Company in Taiwan shows that the present heat transfer model works well for the prediction of thermal behavior of the slab. The results showed when the skid button height is 60mm, 90mm, and 120mm, respectively, the temperature difference between the upper and lower surfaces is 42.8K, 38.0K, and 34.4K. It means the skid mark can be improved by increasing the height of the skid button. And the numerical predictions of the slab temperature error are less than 10% compared with those of experimental data. Is shown that model 1 is reasonable because the radiation heat transfer dominates the heating process. The results showed the thermal contact resistance can slightly improve the effects of the skid mark. In the last part, the results showed that when the gap distance is 50mm, 75mm, and 100mm, respectively, the edge surfaces temperature difference between the upper and lower surfaces is 67.2K, 62.2K, and 58.2K. It means that the effect of gap distance is important only for the edge surfaces. And the bigger gap distance can effectively improve the slab skid mark

    目 錄 摘 要 I Abstract III 誌 謝 XV 目 錄 XVI 表 目 錄 XVIII 圖 目 錄 XIX 符號說明 XXII 第一章 緒論 1 1.1 前言及研究動機 1 1.2 文獻回顧與探討 3 1.3 研究目的 7 第二章 理論分析 12 2.1 中鋼之加熱爐與加熱爐模型 12 2.2 基本假設 13 2.3 統御方程式 14 2.4 邊界條件 21 2.5 定義冷痕現象(Skid mark) 23 2.6 接觸熱阻之計算 24 第三章 數值方法 40 3.1數值方法 40 3.1.1 通用守恆方程式 40 3.1.2 有限容積法 41 3.1.3 SIMPLEC演算法 44 3.1.4 邊界條件之離散 47 3.2 解題流程 47 3.3 收斂準則 48 3.4 網格測試 48 第四章 結果與討論 56 4.1 墊塊高度對鋼胚溫度分佈的影響 56 4.2 三維燃燒模擬之結果 58 4.3 接觸熱阻對於鋼胚溫度分佈的影響 63 4.4 鋼胚之間間距對鋼胚溫度分佈的影響 64 第五章 結論 97 參考文獻 99 表 目 錄 表2-1 各爐區位置、加熱時間與高度對照表 27 表2-2 全尺寸加熱爐各區燃燒器流率一覽表 27 表2-3 燃料質量分率表 27 表2-4 比熱曲線擬合(curve fitting)之多項式係數表 28 表2-5 熱傳導係數曲線擬合(curve fitting)之多項式係數表 28 表2-6 表面放射率係數表 28 表2-7 c1, c2係數使用表[29] 29 表2-8 溫度對應ks表 29 表2-9 計算之等效熱傳導係數一覽表 29 表4-1 能量使用表 67   圖 目 錄 圖1-1 動樑式加熱爐(walking-beam-type reheating furnace)[23] 8 圖1-2 中鋼加熱爐尺寸圖 9 圖1-3 內部構造剖面示意圖 10 圖1-4 靜動樑配置圖 11 圖2-1三維定壁溫輻射物理模型 32 圖2-2 三維燃燒物理模型 33 圖2-3 三維物理模型正視圖 34 圖2-4 三維物理模型俯視圖 34 圖2-5 鋼胚比熱隨溫度變化關係圖 35 圖2-6 鋼胚熱傳導係數隨變化關係圖 35 圖2-7 鋼胚表面放射率隨溫度變化關係圖 36 圖2-8 鋼胚熱擴散率隨時間變化關係圖 36 圖2-9 定義冷痕現象位置示意圖 37 圖2-10 SS304與CMY plastic model比較圖[29] 38 圖2-11 接觸熱阻物理模型放大示意圖 39 圖2-12 keff計算方法示意圖 39 圖3-1控制體積格點 50 圖3-2 邊界控制體積示意圖 51 圖3-3 解題流程圖 52 圖3-4 格點測試 53 圖3-5 三維定壁溫輻射模型格點示意圖(約150萬格點) 54 圖3-6 三維燃燒模型格點示意圖(約60萬格點) 55 圖4-1 鋼胚邊緣y-z截面之不同墊塊高度(t=200min) 68 圖4-2 鋼胚中心y-z截面之不同墊塊高度(t=200min) 69 圖4-3 不同墊塊高度,鋼胚上下表面升溫曲線之比較 70 圖4-4 預熱區出口(t=87min)三維流場分佈圖 71 圖4-5 第一加熱區出口(t=125min)三維流場分佈圖 72 圖4-6 第二加熱區出口(t=163min)三維流場分佈圖 73 圖4-7 均溫區出口(t=200min)三維流場分佈圖 74 圖4-8 切面位置示意圖 75 圖4-9 z=1.35m動樑位置(有支柱)流場分佈圖 76 圖4-10 z=2.27m靜樑位置(無支柱)流場分佈圖 77 圖4-11 z=2.5m無靜動樑位置(燃燒器切面)流場分佈圖 78 圖4-12 z=1.35m動樑位置(有支柱)溫度場分佈圖 79 圖4-13 z=2.27m靜樑位置(無支柱)溫度場分佈圖 80 圖4-14 z=2.5m無靜動樑位置(燃燒器切面)溫度場分佈圖 81 圖4-15 鋼胚邊緣y-z截面於各段出口溫度分佈比較圖 82 圖4-16 鋼胚中心y-z截面於各段出口溫度分佈比較圖 82 圖4-17 操作爐壁溫度與時間對照比較圖 83 圖4-18 鋼胚平均溫度升溫曲線比較圖 83 圖4-19 鋼胚邊緣y-z截面溫度分佈比較圖(t=200min) 85 圖4-20 鋼胚中心y-z截面溫度分佈比較圖(t=200min) 87 圖4-21 鋼胚邊緣y-z截面溫度分佈比較圖(t=200min) 88 圖4-22 鋼胚中心y-z截面溫度分佈比較圖(t=200min) 88 圖4-23 鋼胚上下表面升溫曲線比較圖 89 圖4-24 考慮接觸熱阻鋼胚中心y-z截面之結果(t=200min) 90 圖4-25考慮接觸熱阻鋼胚中心y-z截面之結果(水道絕熱)(t=200min) 91 圖4-27 鋼胚邊緣y-z截面之不同鋼胚間距(t=200min) 93 圖4-28 鋼胚中心y-z截面之不同鋼胚間距(t=200min) 94 圖4-29 不同鋼胚間距之邊緣、中心截面升溫曲線比較 95 圖4-30 不同鋼胚間距之上下表面升溫曲線比較 96

    1. Kolenko, T., Glogovac, B., and Jaklic, T., “An analysis of a heat transfer model for situations involving gas and surface radiative heat transfer,” Communications in Numerical Methods in Engineering, Volume 15, pp. 349-365, 1999.

    2. Lindholm, D. and Leden, B., “A finite element method for solution of the three-dimensional time-dependent heat-conduction equation with application for heating of steels in reheating furnaces,” Numerical Heat Transfer Part A, Volume 35:2, pp. 155-172, 1999.

    3. Kim, J. G. and Huh, K. Y., “Prediction of Transient slab temperature distribution in the re-heating furnace of a walking-beam type for rolling of steel slabs,” ISIJ International, Volume 40, pp. 1115-1123, 2000.

    4. Kim, J. G., Huh, K. Y., and Kim I. T., “Three-dimensional analysis of the walking-beam-type slab reheating furnace in hot strip mills,” Numerical Heat Transfer, Volume 38:6, pp. 589-609, 2000.

    5. Jaklic, A., Kolenko, T., and Zupancic, B., “The influence of the space between the billets on the productivity of a continuous walking-beam furnace,” Applied Thermal Engineering, Volume 25, pp. 783-795, 2005.

    6. Han, S. H., Baek, S. W., Kang, S. H., and Kim, C. Y., “Numerical analysis of heating characteristics of a slab in a bench scale reheating furnace,” International Journal of Heat and Mass Transfer, Volume 50, pp. 2019-2023, 2007.

    7. Kim, M. Y., “A heat transfer model for the analysis of transient heating of the slab in a direct-fired walking beam type reheating furnace,” International Journal of Heat and Mass Transfer, Volume 50, pp. 3740-3748, 2007.
    8. OU, J. P., MA, A. C., ZHAN, S. H., ZHOU, J. M., and XIAO, Z. Q., “Dynamic simulation on effect of flame arrangement on thermal process of regenerative reheating furnace,” J. Cent. South Univ. Technol., 2007.

    9. Jang, J. H., Lee, D. E., Kim, C. M., and Kim, M. Y., “Prediction of furnace heat transfer and its influence on the steel slab heating and skid mark formation in a reheating furnace,” ISIJ International, Volume 48, pp. 1325-1330, 2008.

    10. Huang, M. J., Hsieh, C. T., Lee, S. T., and Wang, C. H., “A coupled numerical study of slab temperature and gas temperature in the walking-beam-type slab reheating furnace,” Numerical Heat Transfer, Volume 54:6, pp. 625-646, 2008.

    11. 謝嘉聰, “動樑式鋼胚加熱爐之熱流場模擬分析,” 機械工程研究所, 國立臺灣大學, 2008.

    12. Han, S. H., Baek, S. W., and Kim, M. Y., “Transient radiative heating characteristics of slabs in a walking beam type reheating furnace,” International Journal of Heat and Mass Transfer, Volume 52, pp. 1005-1011, 2009.

    13. Hsieh, C. T., Huang, M. J., Lee, S. T., and Wang, C. H., “A numerical study of skid marks on the slabs in a walking-beam type slab reheating furnace,” Numerical Heat Transfer, Volume 57:1, pp. 1-17,2010.

    14. Han, S. H., Chang, D. J., and Kim, C. Y., “A numerical analysis of slab heating characteristic in a walking beam type reheating furnace,” International Journal of Heat and Mass Transfer, Volume 53, pp. 3855-3861, 2010.

    15. Steinboeck, A., Wild, D., Kiefer, T., and Kugi, A., “A mathematical model of a slab reheating furnace with radiative heat transfer and non-participating gaseous media,” International Journal of Heat and Mass Transfer, Volume 53,pp.5933-5946,2010.

    16. Jang, J. H., Lee, D. E., Kim, M. Y., and Kim, H. G., “Investigation of the slab heating characteristics in a reheating furnace with the formation and growth of scale on the slab furnace,” International Journal of Heat and Mass Transfer, Volume 53, pp. 4326-4332, 2010.

    17. Han, S. H., Chang, D. J., and Huh C., “Efficiency analysis of radiative slab heating in a walking-beam-type reheating furnace,” Energy, Volume 36, pp. 1265-1272, 2011.

    18. Han, S. H. and Chang, D. J., “Optimum residence time analysis for a walking beam type reheating furnace,” International Journal of Heat and Mass Transfer, Volume 55, pp.4079-4087, 2012.

    19. Han, S. H. and Chang, D. J., “Radiative slab heating analysis for various fuel gas compositions in an axial-fired reheating furnace,” International Journal of Heat and Mass Transfer, Volume 55, pp. 4029-4036, 2012.

    20. Singh, V. K. and Talukdar, P. B., “Comparison of different heat transfer models of a walking beam type reheat furnace,” International Communications in Heat and Mass Transfer, Volume 47, pp. 20-26,2013.

    21. Jang, J. Y., Lin, C. N., Lee, C. Y., and Wang, C. H., “Three dimensional analysis of the slab reheating furnace,” Applied Mechanics and Materials, Volume 610, pp. 1029-1033, 2014.

    22. Huang, J. B., Jang, J. Y., Lin, C. N., and Wang, C. H., “2-D transient radiative heat transfer analysis on the slab in a walking-beam-type reheating furnace,” Applied Mechanics and Materials, Volume 610, pp. 993-997,2014.

    23. 李承遠, “動樑式加熱爐內鋼胚之三維熱傳分析,” 機械工程研究所, 國立成功大學, 2014.

    24. Launder, B. E., and Spalding, D. B., “Mathematical models of turbulence,” Academic, London, Chap. 5, pp, 90-100, 1972.

    25. Siegel, R. and Howell, J., “Thermal Radiation Heat Transfer”, 4th Ed., Taylor and Francis, New York, 2002.

    26. Modest, M. F., “The weight-sum-of-gray-gases model for arbitrary solution methods in radiative transfer,” J. Heat Transfer 113(3), pp.650-656, 1991.

    27. Smith, T. F., Shen, Z. F., and Friedman, J. N., “Evaluation of Coefficients for the weighted sum of gray gases model,” J. Heat Transfer 104(4), pp.602-608, 1982.

    28. Winteron, R. H. S., Int. J. Heat Mass Transfer, Volume 41, pp. 809, 1998.

    29. Sridhar, M. R. and Yovanovicht, M. M., “Review of elastic and plastic contact conductance models: comparison with experiment,” Journal of Thermophysics and Heat Transfer, Volume 8, No. 4, 1994.

    30. Cooper, M. G., Mikic, B. B., and Yovanovich, M. M., “Thermal contact conductance,” Int. J. Heat Mass Transfer, Volume 12, pp. 279-300, 1968.

    31. CFD-ACE(U), CFD Research Corporation, Albama, USA, 2004.

    32. STAR-CD Methodology, Version 3.15, Japan, 2001.

    33. ANSYS-FLUENT, A Release 15.0, Documentation for ANSYS Workbench, ANSYS Ltd., 2013.

    34. Van Doormaal, J. P. and Raithby, G. D., “Enhancements of the simple method for predicting incompressible fluid flows,” Numerical Heat Transfer, Volume 7, pp. 147-163, 1984

    下載圖示 校內:2020-06-22公開
    校外:2020-06-22公開
    QR CODE