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研究生: 江家毅
Chiang, Chia-Yi
論文名稱: 印刷式電解質在單一片式擬固態染料敏化太陽能電池的應用
Fabrication of Quasi-solid-state Monolithic Dye-Sensitized Solar Cells Using Printable Electrolytes
指導教授: 李玉郎
Lee, Yuh-Lang
學位類別: 碩士
Master
系所名稱: 工學院 - 化學工程學系
Department of Chemical Engineering
論文出版年: 2021
畢業學年度: 109
語文別: 中文
論文頁數: 124
中文關鍵詞: 標準太陽光單一片式染敏電池印刷式電解質印刷式製程
外文關鍵詞: monolithic dye-sensitized solar cells, printable electrolyte, printing process
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  • 本研究的主要目是將印刷式凝固態電解質應用在單一片式染料敏化太陽能電池結構上。相較於傳統的三明治結構電池,單一片式染料敏化太陽能電池的製作是將所有電極材料塗覆在一片FTO光電極上,可減少材料成本並易於大面積生產、達到卷軸式製程並有利於電池的串級。而本研究的主要概念是基於單一片式電池多孔性的對電極特性,有利於印刷式電解質的應用及電池的封裝。利用I-/I3-為氧化還原對做為電解質系統,因為其對黃金的腐蝕性,無法使用黃金作為對電極,因此,將使用碳薄膜作為對電極材料。首先對此單一片式結構中的對電極和絕緣層材料進行優化。實驗結果發現用印刷式電解質以刮刀塗佈法來製備碳膜層時,以雙層塗佈方式可以增加薄膜之緻密度、提升元件導電性,若使用ACN當作溶劑,於太陽光下所測得效率為6.66%。最後為了應用印刷式電解質於單一片式結構中,使用較低揮發性之3-甲氧基丙腈(MPN)製備含碘氧化還原對電解質,並添加聚氧化乙烯(PEO)與聚甲基丙烯酸甲酯(PMMA)當作膠化劑,高分子共混比例為7:3,使電解質中的黏度具有印刷特性。研究發現當使用此印刷式製程導入電解質於元件,可提升開路電壓及FF,效率可達6.49%。此外,若再添加10wt% 之TiO2奈米粒子,可大幅提升電流密度,光電轉換效能更可提升至6.79%,甚至高於ACN液態元件,為目前單一片式染敏膠態電池最高效能,最後經500小時之穩定性測試,發現可維持與初始元件相當之效率,顯示出此印刷式元件的實際應用性非常高。

    In this study, a highly efficient carbon-based counter electrode quasi-solid state monolithic dye-sensitized solar cell (QS-M-DSSC) with good stability has been developed that offers the outlook for commercial applications. For introduction, monolithic DSSCs are triple layer structure, with an extra insulating layer compared with traditional sandwich type DSSCs. For all the layers are created on a single conductive glass. Our research is mainly focusing on the printing process to offer the possibility on large scale series connect procedure, therefore introducing a printable electrolyte that were already published in our present work[1] and by printing skill to create each electrode to simply the procedure.
    The printable electrolyte containing I-/I3- redox couple with 9wt% PEO/PMMA (7:3) polymer blend in low volatility 3-methoxypropionitrile (MPN) solvent showed PCE of 6.49% with thickness of insulating layer 6.75μm and carbon counter electrode 35.28μm under standard 1 sun illumination (100mW/cm2), which was even higher than MPN liquid device 5.73%. This was mainly due to about 50 mV negative shift of conduction band of the printable cell that contribute the increased in the voltage. Furthermore, the presence of 10 wt.% TiO2 nano-particles in the printable electrolyte, an uptick in the efficiency of the QS-M-DSSC to 6.79%, leading to higher short-circuit current that was better than acetonitrile (ACN)-based electrolyte 6.66%. Finally, the printable devices exhibited stable long-term test at room temperature after 500hrs.

    摘要I Extended abstractII 致謝XVI 目錄XIX 表目錄XXII 圖目錄XXIII 第一章 緒論1 1-1前言1 1-2太陽能電池種類概述2 1-2-1矽晶太陽能電池2 1-2-2薄膜太陽能電池3 1-2-3有機太陽能電池3 1-3研究目的與動機4 第二章 實驗原理與文獻回顧6 2-1染料敏化太陽能電池介紹6 2-1-1 染料敏化太陽能電池之工作原理7 2-1-2 染料敏化太陽能電池中的傳輸路徑8 2-2 染料敏化太陽能電池之結構介紹11 2-2-1透明導電基板11 2-2-2氧化物半導體13 2-2-3光敏化劑16 2-2-3-1半導體敏化劑16 2-2-3-2釕金屬錯合物敏化劑18 2-2-3-3紫質敏化劑21 2-2-3-4純有機敏化劑22 2-2-4電解質26 2-2-4-1碘電解液27 2-2-4-2鈷電解液28 2-2-5對電極30 2-3 單一式染料敏化太陽能電池發展33 第三章 實驗器材與步驟44 3-1實驗藥品與材料44 3-2實驗儀器與原理分析46 3-2-1掃描式電子顯微鏡46 3-2-2太陽光模擬器47 3-2-3室內光系統52 3-2-4入射光子轉換效率測量系統54 3-2-5電化學交流阻抗分析儀56 3-2-6高真空多靶式磁控電漿與蒸鍍系統62 3-2-7金屬濺鍍機62 3-2-8紫外光-可見光光譜儀63 3-2-9四點探針(Four point probe, Kelvin techniques)65 3-2-10雷射切割機65 3-2-11一般儀器介紹65 3-3實驗流程67 3-3-1二氧化鈦薄膜製備68 3-3-2絕緣材料製備69 3-3-3對電極之製備70 3-3-4電極敏化程序72 3-3-5電解質之製備72 3-3-6染料敏化太陽能電池組裝73 第四章 結果與討論75 4-1對電極薄膜於鈷氧化還原對75 4-1-1真空蒸鍍金薄膜對電極優化研究76 4-1-1-1金薄膜電極於SEM下分析77 4-1-2商業化碳漿79 4-1-2-1商業化碳漿之熱重分析80 4-1-2-2商業化碳漿於高低溫熱處理之SEM分析82 4-1-2-3比較碳薄膜於高低溫處理下對於元件之影響83 4-2碳薄膜對電極應用於碘氧化還原對99 4-2-1碘系統不同白金秒數之調控99 4-2-1-1電解質之電化學特性分析100 4-2-2碘系統可印刷式電解質101 4-2-2-1電解質之電化學特性102 4-2-2-2電解質之元件阻抗分析103 4-2-3添加奈米粒子於可印刷式電解質之影響105 4-2-3-1印刷式元件有無添加TiO2奈米粒子之電化學特性106 4-2-3-2印刷式元件有無添加TiO2奈米粒子之EIS分析107 4-2-4元件穩定性測試109 4-2-5串聯電池之應用110 第五章 結論與建議111 5-1結論111 5-2未來工作與建議113 第六章 參考文獻115

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