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研究生: 郭銓哲
Kuo, Che-Chuan
論文名稱: 低溫共燒陶瓷微液滴產生器之研製
Fabrication of micro-droplet generators in low temperature co-fired ceramics
指導教授: 王逸君
Wang, Yi-Chun
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2015
畢業學年度: 103
語文別: 中文
論文頁數: 75
中文關鍵詞: 低溫共燒陶瓷液滴產生器雷射鑽孔毛細不穩定性
外文關鍵詞: LTCC, droplet generator, laser drilling, capillary instability
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  • 液柱受到軸向擾動時,擾動會沿著液柱下游成長,最後將液柱分解成一顆顆液滴,此現象稱為毛細不穩定現象,本研究針對此現象,以LTCC為材料,製作出可產生單一粒徑液滴與多種粒徑液滴的微液滴產生器。
    LTCC液滴產生器以壓電片帶動LTCC薄板產生振動,產生之振動傳遞給由噴嘴噴出之液柱,最後斷裂形成液滴。液滴產生器的噴嘴以CO2雷射加工製作而成,本研究藉由挑選合適成分的LTCC與調整雷射功率,減少玻璃結晶堆積的狀況,並利用雷射聚焦特性,成功加工出不同尺寸的噴嘴。實驗結果顯示,液滴粒徑與致動器的振動頻率、噴嘴直徑及流體流速有關。在有效的頻率範圍內,液滴粒徑與理論值頗為吻合。

    When a liquid jet experiences axisymmetric disturbance, the disturbance grows in space, moves downstream, and eventually breaks up the jet into droplets. The phenomenon is called capillary instability, also known as Rayleigh breakup. Based on this instability, the present study develops droplet generators made of low temperature co-fired ceramics (LTCC). Both the monodisperse and multi-size droplet generators are successfully fabricated.
    The LTCC generator is driven by a piezoelectric disc attached directly on a LTCC diaphragm to provide the necessary disturbance. A backpressure is provided to the chamber of the generator such that a liquid jet can be formed steadily through a nozzle. Nozzles with different diameters are manufactured successfully by CO2 laser drilling. It is shown that the proportion of glass in the LTCC green tape and the parameters of laser drilling are key factors in fabricating the nozzle. Results show that the droplet sizes depend on excitation frequency, nozzle diameter and jet velocity. In the range of working frequency, the sizes of the droplets agree well with theoretical predictions.

    目錄 摘要....................I Extended Abstract.......II 致謝....................VI 目錄....................VII 表目錄..................X 圖目錄..................XI 符號說明................XIV 第一章導論..............1 1-1前言.................1 1-2文獻回顧.............2 1-2-1液柱的不穩定性.....2 1-2-2液滴產生器.........6 1-2-3低溫共燒陶瓷.......7 1-3研究動機.............8 第二章 液滴產生器之原理與分析...................10 2-1液滴產生器之類型.............................10 2-2 Rayleigh-Weber Theory of Capillary Breakup..13 2-3多種粒徑液滴產生之預測分析...................17 2-4液柱斷裂的特徵...............................19 2-5壓電效應.....................................22 第三章 LTCC液滴產生器之設計與製作....25 3-1 LTCC的性質與基本製程.............25 3-1-1高壓層壓........................27 3-1-2低壓層壓........................28 3-1-3 CO2雷射加工....................29 3-1-4燒結............................30 3-2 LTCC微液滴產生器之設計...........32 3-2-1壓電致動器層之設計..............33 3-2-2腔體結構層之設計................35 3-2-3噴嘴結構層之設計................38 3-3 LTCC微液滴產生器之製作...........39 3-3-1壓電致動器層之製作..............40 3-3-2腔體結構層之製作................40 3-3-3噴嘴結構層之製作................41 3-3-4噴嘴孔洞尺寸量測................46 第四章 實驗架構與設備...........48 4-1實驗架構.....................48 4-2供液系統.....................49 4-3液滴產生系統.................50 4-4液滴觀測系統.................51 4-5液滴尺寸量測方法與誤差評估...52 4-6實驗步驟.....................53 第五章 實驗結果與討論...........54 5-1單孔液滴產生器之實驗結果.....54 5-2多孔液滴產生器之實驗結果.....57 第六章 結論與未來展望...68 6-1結論.................68 6-2未來展望.............70 參考文獻................72

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