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研究生: 陳鴻文
Chen, Hung-Wen
論文名稱: 晶圓製造導向之混合式派工法則
A Study on Mixed Dispatching Rules Based on Semiconductor Wafer Fab Operations
指導教授: 黃宇翔
Huang, Yeu-Shiang
學位類別: 碩士
Master
系所名稱: 管理學院 - 工業與資訊管理學系碩士在職專班
Department of Industrial and Information Management (on the job class)
論文出版年: 2011
畢業學年度: 99
語文別: 中文
論文頁數: 56
中文關鍵詞: 半導體製造派工法則產品達交率關鍵比例法
外文關鍵詞: Semiconductor industry, Dispatching Rule, On Time Delivery, Critical Ratio
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  • 半導體在台灣是主要具競爭力的產業,其中晶圓代工的發展及成長佔極重要的地位。在不斷地競爭及成本控制考量下,已由原先是一家廠商設計IC並生產製造,趨向專業分工。隨著先進技術的發展及引進,科技資訊相關產品更朝多元的方向發展,產品週期變的更短,產品種類也由多量少樣發展成多樣少量;因此,快(生產速度快)、穩(良率佳)、準(準時交貨)的生產模式已然成為晶圓代工的核心挑戰。由於半導體晶圓代工的產品生命週期短,生產製程時間長且影響製程的因素繁多,而批量的加工插單、抽單的現象影響整體的生產平衡,再加上產品接單複雜度高,造成生產線的排程更趨困難。為了達到準確的交期日,相關措施的配合度要相對提高。因為若產線生產無法適當分配,造成無法如期交貨,客戶及本身便會錯失產品上市時機。因此要如何在有限產能下,將訂單準時的交送到客戶手中,變成一個很重要的課題。
    目前晶圓廠常用派工法則為關鍵比例法(Critical Ratio, CR),CR未考慮各產品有不一樣的加工處理時間,而加工處理時間長本應給予較高的優先程度,但CR卻給予相同的優先權,如此可能會造成產品無法準時達交,故本研究提出晶圓廠最佳混合式派工法則,先利用歷史資料判斷產品生產進度分類,再使用CR再依加工處理時間長短做加權,計算出混合式派工法則CRK,訂定在製品生產優先順序權重,做生產資源之最佳利用,進而提高產品達交率。依本研究實例研究結果發現混合式派工法則CRK,除考慮生產交期及時間外,另外再考慮各產品加工生產時間的不同,比先進先出法(First In First Out , FIFO)、最早交期時間法(Earliest Due Date, EDD)、CR及其他派工法則考量的更周詳,以晶圓製造為例,產品準時達交率可提高在2%至15%間,可達到最佳的產品達交。

    Semiconductor industry is a major competitive industry in Taiwan. Foundry is the most important position of semiconductor industry. In the earlier period, many vendors were the IC design and wafer manufacturing in a company. But now they partition the IC design and wafer manufacturing business for cost control. Foundry will have many orders from many IC design houses. How to delivery products on time has become the core of foundry challenge.
    The dispatching rule of wafer manufacturing currently most used the method of Critical Ratio (CR). CR didn't provide decision of production priority when some products are the same steps of production, but not the same processing time. Long processing time should be given higher priority, but the CR was given the same priority. It may make some products delivery delay. This study will provide the best hybrid fab dispatching rules to make sure product delivery on time. First, using the historical data to classify the production progress for each product, and then using the CR produce CRK to sort product sequence in each classification. Case studies under this research found that hybrid dispatching rule CRK is better than first in first out (FIFO), earliest due date (EDD), CR and other dispatching rules. The hybrid dispatching rule CRK can make products on-time delivery rate increasing up to 2-15% in between. It's a good dispatching rule better than others in wafer manufacturing.

    第一章 緒論 9 第一節 研究背景 9 第二節 研究動機 9 第三節 研究目的 10 第四節 論文架構 11 第二章 文獻探討 13 第一節 生產線派工 13 第二節 相關派工法則研究 15 第三節 晶圓代工業常用派工法則 17 第三章 晶圓製造之混合式派工 20 第一節 問題描述 20 第二節 晶圓廠混合式派工法則的運作流程 22 第三節 混合式派工運作架構 –分類 24 第四節 混合式派工運作架構 –排序 26 第五節 指派產品Priority 28 第四章 實例驗證 30 第一節 環境假設及限制 30 第二節 模擬驗證 31 第三節 結果分析 33 第五章 結論 34 第一節 研究貢獻 34 第二節 未來研究方向 35 參考文獻 36 附錄一 詳細模擬結果 39

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