| 研究生: |
楊宸宇 Yang, Chen-yu |
|---|---|
| 論文名稱: |
奈米級α相氧化鋁粉末燒結之研究 A Study of the Sintering Using Nanometer Sized α-Alumina Powders |
| 指導教授: |
溫紹炳
Wen, Shaw-Bing 申永輝 Shen, Yun-Hwei |
| 學位類別: |
碩士 Master |
| 系所名稱: |
工學院 - 資源工程學系 Department of Resources Engineering |
| 論文出版年: | 2007 |
| 畢業學年度: | 95 |
| 語文別: | 中文 |
| 論文頁數: | 81 |
| 中文關鍵詞: | 氧化鋁 、氫氧化鋁膠 、燒結 |
| 外文關鍵詞: | alumina, boehmite, sintering |
| 相關次數: | 點閱:74 下載:1 |
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本研究以油酸分散氫氧化鋁膠製造之奈米氧化鋁粉末作為起使原料,分別添加0wt%、15wt%及30wt%的氫氧化鋁膠混合後,過100目篩造粒之,再以單軸加壓至200MPa,得到的生胚經過1250℃至1450℃間之燒結溫度持溫2小時燒結,得到不同之氧化鋁燒結體,再對燒結體進行視密度、體積收縮率、顯微結構與結晶粒徑分布,以獲得燒結體的性質。
由油酸分散氫氧化鋁膠製造之奈米氧化鋁粉末,在經過1200℃持溫20分鐘後,得到奈米級純α相氧化鋁粉末,其X光繞射測定晶徑為40nm,其比表面積測定結果為40.4m2/g,換算粒徑約為37nm,在SEM顯微照片上以費氏直徑量测平均為55nm。而實驗比較之外α-氧化鋁粉末,其X光繞射測定晶徑為60nm,其比表面積測定結果為35.7m2/g,換算粒徑約為42nm,在SEM顯微照片上以費氏直徑量测平均為110nm。
在胚體燒結過程中,添加氫氧化鋁膠之胚體均有較高的生胚密度提昇,而以油酸分散製造之α氧化鋁粉末粉體型態均勻,凝聚及蠕蟲狀顆粒較少的粉體中,添加氫氧化鋁膠體,對生坯密度的提昇及其燒結體的緻密化表現均有較佳的效果。反之,在凝聚較多及帶有蠕蟲狀結構的外購α氧化鋁粉末中,氫氧化鋁膠的添加,對其燒結緻密化的助益效果並不明顯。研究中發現未添加膠體之α-氧化鋁胚體,雖起始生坯密度較低,可在1450℃持溫2小時得到相對密度96%,中位結晶粒徑約1µm的燒結體。
This research was study the sinterting behavior of two kinds nanometer-sized α-alumina powders.One is the nanometric sized α-alumina powders manufactured from hydroxide gel precursor mixing with oleic.Another kinds of nanometer-sized α-alumina powders was bought from ALFA company and was named n44652(Alfa) powders.
Green body was prepared by mixing aluminum hydroxide gel into α-alumina and pelleted with 100 mesh screen.The drying green body were formed with 200 MPa automatic uniaxial hydraulic press. These green bodies were sintered at 1250℃ to 1450℃for 2 hours duration and furnace-cooling to room temperature.The sintered ceramic bodies were identified by relative apparent density,volume shrinkage rate ,micro-structure obsvervation and grain size distribution measurement.
The results indicated the α-alumina powders manufactured from aluminum hydroxide gel mixed with oleic acid and heated until 1200℃ for 20 mins,the average size of this α-alumina powders was 40nm from XRD peak broaden measurement.The BET surface srea was 40.4m2/g,and the average grain size from SEM photo was 55nm.The ALFA company n44652(Alfa) powder was indicated that the average size of this α-alumina powders of individual crystal diameters was 60nm,the BET surface area was 35.7m2/g,and the average grain size for SEM photo was 110nm.
In the process of sintering,we found that all green bodies adding aluminum hydroxide gel had more dance green body . Less of the agglomerates in our alumina powders had the more dance sintered bodies than that of ALFA company powders.The best sample sintering of α-alumina green body,the relative density sintered at 1450℃ for 2hours were calculated 96% and the grain size of that was indentified 1μm.
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