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研究生: 徐佑銓
Hsu, You-Chiuan
論文名稱: 後充磁法應用於內藏式永磁無刷馬達之研究
A Study on IPM Brushless Motors Applying Post-Assembly Magnetization
指導教授: 謝旻甫
Hsieh, Min-Fu
學位類別: 碩士
Master
系所名稱: 工學院 - 系統及船舶機電工程學系
Department of Systems and Naval Mechatronic Engineering
論文出版年: 2006
畢業學年度: 94
語文別: 中文
論文頁數: 87
中文關鍵詞: 內藏式永磁無刷馬達後充磁
外文關鍵詞: IPM, post-assembly, brushless motor
相關次數: 點閱:81下載:12
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  •   永磁無刷馬達利用電子電路方式取代傳統有刷馬達的換相動作,具有高效率、可控制性佳以及維修方便等優點,其依照磁鐵配置可分為內藏型(Interior Permanent Magnet, IPM) 與表面型(Surface-mounted Permanent Magnet, SPM)兩種。內藏型具有較佳結構強度等優勢,因此適用於較大型馬達如壓縮機馬達。然而大型馬達由於磁鐵強度大,有組裝不易及製造成本高等缺點,故研
    發新的充磁技術有其必要。「後充磁法」(Post-Assembly Magnetization)是一種新的充磁技術,其作法為馬達組裝完成後,再利用本身定子線圈透過外部的充磁電路,將轉子內部的磁鐵充磁,如此可改善上述缺點,然而此作法有許多技術上亟需克服之處。
      本文主要在於將後充磁技術應用於內藏式永磁無刷馬達。由於內藏式磁鐵的馬達磁鐵本身距離線圈較遠,故充磁時候之磁場分析也較為困難。本文研究內容概分為分析、模擬與實驗驗證三個部分。在分析方面利用靜磁場數值解析後充磁專用馬達的磁路、磁通密度以及電感值,再透過等效磁路法做修正計算,並進一步分析充磁瞬
    間電流與電壓之關係,以獲得理想的馬達特性。在模擬方面,藉由有限元素軟體建立其定子線圈電流通過時的模型,依據充磁時的磁場強度與磁通密度來推算磁鐵在各位置的飽和程度,並模擬磁通於轉子之分布圖形,以驗證充磁時轉子角度之計算結果。最後將實際的馬達量測數據與模擬數據做比較與分析,得到充磁時定子線圈
    繞組所需的最小充磁電流,並提供了一個預估不同定子繞組情況下,所可能產生的反電動勢波形方法。實驗結果電感值估算部分與實驗值接近,而充磁電流之預估方面亦得出其定性關係,可提供未來設計製作後充磁永磁馬達之參考。

      In comparison with brush commutation motors,permanent-magnet (PM)brushless motors possess advantages such as higher efficiency, easier to control and less maintenance requirement.According to the magnet layout in rotors, PM brushless motors can be categorized into two types, one being the surface-mounted permanent magnet (SPM) and the other the interior permanent magnet (IPM) motors. The IPM motors are structurally stronger than the SPM motors and are more suitable for large-scale motors such as electric vehicles or compressor. However, the large flux intensity required may cause problems in the process of handling and assembling the magnets and hence increase manufacturing cost.Post-assembly magnetization (PAM) is a new
    magnetization technique, which fabricates the motors before the magnet is magnetized by applying impulse on the motor stator windings.
      This paper focuses on the PAM technique applied to IPM motors. The distance between magnets and winding coils appears significant for IPM motors, and hence the magnetization with the PAM and its magnetic field distribution are expected to be more difficult to analyze.This study contains three parts, and there are analysis, simulation and experiment. In the analysis, the static magnetic field analytical method is employed to analyze the magnetic circuit, flux density and inductances,which are then modified using the equivalent magnetic circuit model. In the simulation, the stator winding applied with electric impulses for magnetization is modeled with finite element analysis to obtain the required magnetization level and the distribution of flux. Finally, this study compares the measurement data with the simulation results. The overall results can be provided as good references for further motor design using post-assembly magnetization.

    第一章 緒論................................................................................................ 1 1.1 前言....................................................................................................... 1 1.2 研究動機與目的.................................................................................. 3 1.3 本文架構.............................................................................................. 5 第二章 文獻回顧....................................................................................... 6 第三章 後充磁法之永磁無刷馬達分析方法.......................................... 12 3.1 馬達之槽極配選用........................................................................... 12 3.2 繞組設計與分析............................................................................... 14 3.3 充磁時轉子角度計算法則............................................................... 19 3.4 後充磁靜磁場分析........................................................................... 23 3.4.1 磁向量位場推導............................................................................ 23 3.4.2 磁鐵位置之邊界條件推導............................................................ 27 3.4.3 鏡像法............................................................................................ 31 3.5 等效磁路法分析............................................................................... 36 3.6 充磁電流與電壓之設計................................................................... 42 3.7 充磁飽合點預估方式....................................................................... 47 第四章 後充磁無刷馬達設計................................................................. 49 4.1 馬達槽極配之選用........................................................................... 49 4.2 繞組設計........................................................................................... 49 4.3 靜磁場解析與簡化模型之電感估算............................................... 53 4.4 等效磁路分析與修正....................................................................... 57 4.5 充磁電流與電壓之計算................................................................... 58 第五章 電腦數值模擬............................................................................ 62 5.1 Maxwell有限元素軟體模擬.............................................................. 62 5.2 模擬結果........................................................................................... 63 第六章 實驗與結果討論........................................................................ 66 6.1 馬達參數量測................................................................................... 66 6.1.1 實驗方法與步驟............................................................................ 66 6.1.2 實驗設備........................................................................................ 68 6.1.3 電感量測結果................................................................................ 69 6.2 充磁實驗............................................................................................ 73 6.3 反電動勢波形量測與分析................................................................ 76 第七章 結論與未來研究方向................................................................. 80 參考文獻................................................................................................. 82

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