簡易檢索 / 詳目顯示

研究生: 林志明
Lin, Chih-Min
論文名稱: 應用變轉速滾珠螺桿機構於伺服沖床之研究
Application of Variable-Speed Ball-Screw-Mechanisms on the Servo Press
指導教授: 顏鴻森
Yan, Hong-Sen
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2003
畢業學年度: 91
語文別: 中文
論文頁數: 94
中文關鍵詞: 貝茲曲線伺服沖床滾珠螺桿機構變轉速
外文關鍵詞: Servo press, Variable speed, Bezier curve, Ball-screw-mechanism
相關次數: 點閱:77下載:2
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報
  • 伺服沖床是近幾年來因應精密製造與高科技電子產品自動化生產需要而產生的設備,採用數位伺服控制,可從事多樣化的沖、鍛、壓製程。本研究針對滾珠螺桿機構,利用變轉速輸入的概念,找出符合各類型沖壓加工之運動需求的轉速函數,將變轉速滾珠螺桿機構應用於伺服沖床。首先針對伺服沖床與滾珠螺桿做一介紹。接著推導滾珠螺桿機構之輸入與輸出桿件的運動特性方程式,作為運動分析之基礎。然後以最小化輸出桿件之加速度峰值為目標函數,分別針對一般化運動需求以及伺服沖床於深引伸與精密剪切加工的應用,設計出滿足所需運動特性之輸入轉速函數。最後並實作出一伺服滾珠螺桿機構的原型機測試系統,透過實驗方式驗證了本研究之可行性。由結果得知,本研究所使用的轉速函數設計方法,亦可用於輸入桿件必須正逆轉使用的滾珠螺桿機構。而變轉速滾珠螺桿機構之多樣化的輸出運動特性,確實能夠滿足伺服沖床高速下降、等速加工、以及下死點停留時間延長等特性。

    This work targets on the application of variable-speed ball-screw-mechanisms on the servo press. Servo presses are manufacturing equipments resulted from the need of recent precision manufacturing and the current automatic manufacturing for high-tech electronic products. The slider of the servo press can perform various processes by digital servo control. Here we apply the concept of variable-input-speed for finding the suitable kinematic functions of various sheet-metal forming processes for servo presses that are driven by ball-screw-mechanisms. The introduction of servo presses and ball-screw-mechanisms is presented first. Then, the kinematic relationship between the input link and the output link of the ball-screw-mechanisms is derived. And, the minimum acceleration of the slider is selected as the objective function for designing the desired input speed trajectories that satisfy specific kinematic specifications. Finally, a prototype of this “Servo-Ball-Screw-Mechanism” is built and tested. According to the results, the derived input speed trajectories also can be used in ball-screw-mechanisms such that the direction of the input link can be reversed. And, the various characteristics of the output motion of ball-screw-mechanisms can achieve high speed dropping, uniform processing, and extending the retention period of the low dead center of servo presses.

    摘要 I 英文摘要 II 致謝 III 目錄 IV 圖目錄 VII 表目錄 X 符號說明 XI 第一章 前言 1 1-1 研究動機 1 1-2 文獻回顧 2 1-3 研究目的 4 1-4 論文架構 4 第二章 伺服沖床介紹 6 2-1 伺服沖床之特性 6 2-2 伺服沖床之種類 7 2-2-1 螺桿式伺服沖床 7 2-2-2 連桿式伺服沖床 8 2-2-3 其它 10 2-3 伺服沖床之應用 11 第三章 滾珠螺桿介紹 12 3-1 滾珠螺桿之特性 13 3-2 滾珠螺桿之分類 14 3-2-1 依循環方式分類 14 3-2-2 依螺紋溝形分類 15 3-2-3 依螺帽滑件分類 16 3-2-4 依預壓方式分類 16 3-3 滾珠螺桿之選用 19 3-4 滾珠螺桿之應用 24 第四章 滾珠螺桿運動分析 26 4-1 一般運動方程式 26 4-2 無因次化運動方程式 27 第五章 轉速函數設計 30 5-1 貝茲曲線 30 5-2 最佳化方法 34 5-3 控制目標與限制條件 35 第六章 應用實例 38 6-1 一般化運動 38 6-1-1 最小滑件加速度運動 38 6-1-2 滑件等速度運動 42 6-1-3 下死點停留時間延長 45 6-1-4 具時間性之路徑產生運動 48 6-2 深引伸加工 51 6-3 精密剪切加工 55 第七章 轉速函數控制 59 7-1 伺服機構系統 59 7-2 系統判別 62 7-3 PID控制器 64 第八章 實驗與測試 68 8-1 實驗簡介 68 8-2 硬體配置 68 8-3 軟體架構 71 8-4 實驗結果與分析 73 8-4-1 最小滑件加速度運動 75 8-4-2 滑件等速度運動 77 8-4-3 下死點停留時間延長 79 8-4-4 具時間性之路徑產生運動 81 8-4-5 深引伸加工 83 8-4-6 精密剪切加工 85 第九章 結論與建議 87 參考文獻 89 自述 93 著作權聲明 94

    Aida, 2003, http://www.aida.co.jp/
    Amino, 2003, http://www.amino.co.jp/
    Bezier, P., 1986, The Mathematical Basis of the UNISURF CAD System, Butterworths, London.
    Crenshaw, C. W., 1874, Improvement in Screw-Presses, United State Patent No. 155862.
    Callender, A., Hartree, D. R., and Porter, A., 1936, “Time lag in a control system,” Phil. Trans. Roy. Soc., London, Vol. 235, No. 756, pp. 415-444.
    Digital forming, 2003, http://www.digitalforming.co.jp/
    dSPSCE, 1996, Floating-Point Controller Board DS1102 User’s Guide, dSPSCE Inc., Germany, pp. 2.
    Hsu, M. H. and Chen, W. R., 1999, “On the design of speed function for improving torque characteristics of cam-follower systems,” Proceedings of the Tenth World Congress on the Theory of Machines and Mechanisms, Oulu, Vol. 1, pp. 272-277.
    Jackson, L. B., 1991, Signals, Systems, and Transforms, Addison-Wesley, Reading, Massachusetts.
    Kalpakjian, S., 1997, Manufacturing Processes for Engineering Materials, Addison-Wesley, 3rd edition, pp. 384-454.
    Komatsu, 2003, http://www.komatsu.com/
    Lange, K., 1985, Handbook of Metal Forming, McGraw-Hill, Inc., New York, pp. 8.3-8.47.
    Minorsky, N., 1922, “Directional stability of automatically steered bodies,” Journal of American Society of Naval Engineers, Vol. 42, No. 2, pp. 280-309.
    Robert, L. M., 1999, Machine Elements in Mechanical Design, Prentice-Hall, Inc., New Jersey, 3rd edition, pp. 627-640.
    Rothbart, H. A., 1956, Cams: Design, Dynamics and Accuracy, John Wiley & Sons, New York.
    Tesar, D. and Matthew, G. K., 1976, The Dynamic System, Analysis and Design of Modeled Cam Systems, Lexington Books, New York.
    Ulas, I. and Craggs, G., 1995, “Analysis of the mechanics of die drawing polypropylene through strain rate controlled dies,” Proceedings of the Institution of Mechanical Engineers, Journal of Process Mechanical Engineering, Part E., Vol. 209, pp. 59-68.
    Wang, J. H. and Wang, H. Z., 1985, The Theory and Analysis of the Program CVM01, Mechanical Engineering Department, Hua Zhong University of Science and Technology, Wuhan.
    Wick, C., Benedict, J. T., and Veilleux, R. F., 1983, Tool and Manufacturing Engineers Handbook, Vol. 2, Society of Manufacturing Engineers, 4th edition, Michigan.
    Yamada dobby, 2003, http://www.yamadadobby.com/
    Yan, H. S. and Fong, M. K., 1994a, “An approach for reducing the peak acceleration of cam-follower systems using a B-spline representation,” Journal of the Chinese Society of Mechanical Engineers, TAIWAN, Vol. 15, No. 1, pp. 48-55.
    Yan, H. S., Hsu, M. H., Fong, M. K., and Hsieh, W. H., 1994b, “A kinematic approach for eliminating the discontinuity of motion characteristics of cam-follower systems,” Journal of Applied Mechanisms & Robotics, Vol. 1, No. 2, pp. 1-6.
    Yan, H. S., Tsai, M. C., and Hsu, M. H., 1996a, “A variable-speed method for improving motion characteristics of cam-follower systems,” ASME Transactions, Journal of Mechanical Design, Vol. 118, No. 1, pp. 250-258.
    Yan, H. S., Tsai, M. C., and Hsu, M. H., 1996b, “An experimental study of the effects of cam speed on cam-follower systems,” Mechanism and Machine Theory, Vol. 31, No. 4, pp. 397-412.
    Yan, H., S., and Chen, W. R., 2002, System for servomotor driven press to permit performance of multi purpose tasks, United State Patent No. 6366046.
    Yossifon, S., Messerly, D., Kropp, E., Shivpuri, R., and Altan, T., 1991, “A servo motor driven multi-action press for sheet metal forming,” Int. J. Mach. Tools Manufact., Vol. 31, No. 3, pp. 345-359.
    Yossifon, S. and Shivpuri, R., 1993a, “Analysis and comparison of selected rotary linkage drives for mechanical press,” Int. J. Mach. Tools Manufact., Vol. 33, No. 2, pp. 175-192.
    Yossifon, S. and Shivpuri, R., 1993b, “Optimization of a double knuckle linkage drive with constant mechanical advantage for mechanical presses,” Int. J. Mach. Tools Manufact., Vol. 33, No. 2, pp. 193-208.
    Yossifon, S. and Shivpuri, R., 1993c, “Design considerations for the electric servomotor driven 30 ton double knuckle press for precision forming,” Int. J. Mach. Tools Manufact., Vol. 33, No. 2, pp. 209-222.
    Zeid, I., 1991, CAD/CAM Theory and Practice, McGraw-Hill, Inc., New York.
    Ziegler, J. G. and Nichols, 1942, “Optimal settings for automatic controllers,” Transactions of the ASME, Vol. 64, pp. 759-768.
    上銀科技股份有限公司,2002,滾珠螺桿型錄,台中。
    日本精工株式會社,1997,NSK直線滑軌‧滾珠螺桿綜合型錄(中文版),台北。
    白友中,1995年6月,凸輪機構之週期性轉速追蹤控制,碩士論文,國立成功大學機械工程學系。
    台灣滾珠工業股份有限公司,2001,滾珠螺桿型錄,台北。
    林豐隆,1982,精密滾珠螺桿(上),機械月刊,81期,pp.17-29。
    銀太科技股份有限公司,2001,滾珠螺桿型錄,台中。
    姚燕安,1999年1月,凸輪機構的主動控制,博士論文,天津大學機械工程學院。
    陳維仁,1999年7月,具曲柄輸入滑件輸出變轉速連桿機構之研究,博士論文,國立成功大學機械工程學系。
    顏國智,2001年6月,具負載變轉速伺服滑件曲柄機構之研究,碩士論文,國立成功大學機械工程學系。
    謝佩瑾,2002年5月,變轉速伺服日內瓦機構之研究,碩士論文,國立成功大學機械工程學系。

    下載圖示 校內:2005-07-08公開
    校外:2005-07-08公開
    QR CODE