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研究生: 陳希賢
Chen, Hsi-Hsien
論文名稱: 齒輪九連桿沖床驅動機構之尺寸及彈簧最佳設計
Optimal Dimensional Synthesis and Spring Design of Geared Nine-Bar Linkages for Mechanical Presses
指導教授: 邱顯堂
Chiou, Shen-Tarng
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2003
畢業學年度: 91
語文別: 中文
論文頁數: 140
中文關鍵詞: 最佳化彈簧齒輪九連桿沖床
外文關鍵詞: Presses, Geared Nine-Bar, Optimal Design, Spring
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  • 本文之主要研究目的為針對一沖床之齒輪九連桿驅動機構,探討其特性,並進行該機構尺寸及彈簧之最佳化設計。本文首先針對該機構建立其運動分析,及運動靜力分析模式,再搭配最佳設計的模式,設計符合剪斷加工需求的機構尺寸及彈簧尺寸。

    在機構之運動分析方面,利用向量迴路法配合運動係數法,分析各個桿件之運動特性。在機構之運動靜力分析方面,分析在各桿上加入彈簧前後,對各桿件接頭力及輸入扭矩的變化,藉以了解彈簧作用力對機構運轉的影響。在機構尺寸最佳化設計方面,以靜力分析的模式配合最佳方法合成機構尺寸,使其達到精密剪斷加工的需求。在彈簧的尺寸最佳設計方面,以靜力分析的模式配合最佳方法合成彈簧的尺寸,以降低輸入扭矩及滑塊側向力之峰值。本文亦分別以實例顯示各種設計所得結果,並分析其特性。

    本文針對一沖床之齒輪九連桿驅動機構建立系統化的分析模式,並可配合最佳設計合成其機構及彈簧尺寸,其結果應有助於業界研發相關類型之沖床驅動機構。

    The main purposes of this study are to develop a systematic approach for the design and analysis of a geared nine-bar ram mechanism for some mechanical presses, and to synthesize the link and spring dimensions with optimization techniques. For the purposes, the models for analyzing the kinematics and kinetostatics of the mechanism are developed. Then, based on the models and the design requirements, the models for the optimal design of the mechanism are set up to determine the link and spring dimensions such that the characteristics of the mechanism can be improved.
    For the kinematic analysis of the mechanism, the vector loop approach and kinematic coefficient are applied. Based on Newton’s second law, the model for the kinetostatic analysis of the mechanism with spring loads is developed. The differences of the bearing forces and input torques before and after adding a spring on each link can be investigated. Based on the results, adding springs on the ram and the rod connecting with the ram induces greater effects on the input torque and side force on the ram.
    Multi-objective optimization techniques are applied to synthesize link dimensions of the mechanism to improve its characteristics subjected to the design requirements. Furthermore, they also used to optimize the dimensions of the springs adding on the ram and the rod connecting with the ram to reduce the input torque and side force on the ram. In addition, examples are included to show the design results and their characteristics.
    In this study, a systematic approach for the design and analysis of the geared nine-bar ram mechanism is developed. The models can be integrated with the optimal dimensional synthesis and spring design of the mechanism. It is believed that the models developed and the results of this study should be helpful for the research and development of ram mechanisms on mechanical presses in industry.

    目 錄 頁次 摘要 ………………………………………………………………i 誌謝 ……………………………………………………………ii 目錄 ………………………………………………………………iii 表目錄 ………………………………………………………………vi 圖目錄 ……………………………………………………………viii 符號說明 ……………………………………………………………xiii 第一章 前言………………………………………………………1 第二章 運動分析…………………………………………………6 2-1 位置分析………………………………………………………6 2-2 速度分析……………………………………………………14 2-3 加速度分析…………………………………………………16 2-4 實例分析…………………………………………………….17 2-5 結論…………………………………………..………………..23 第三章 運動靜力分析……..…………………………………………25 3-1 桿件負荷分析……………………………………..…………..25 3-2 實例分析……………………………..….…………………….46 3-2-1不考慮彈簧作用力之靜力分析模式與運動靜 力分析模式………………………………………………..47 3-2-2若考慮彈簧作用力之靜力分析模式與運動靜 力分析模式……………………………………………..…55 3-3 結論…...…………………………………………………….…61 第四章 機構之尺寸及彈簧最佳設計………………………………..62 4-1尺寸最佳設計………………………………………………62 4-1-1設計需求……………………………………….……….….62 4-1-2最佳設計……………………………………….……….….65 4-1-2-1設計變數……………………………………………....65 4-1-2-2目標函數……………………………………………....68 4-1-2-3限制條件……………………………………………....72 4-1-2-3-1桿件限制及角度限制………………………..…...72 4-1-2-3-2齒輪五連桿組之輸入桿完全迴轉……………….74 4-1-2-3-3時間比…………………………………………….75 4-1-2-3-4精密剪斷加工速度限制………………………….76 4-1-2-3-5曲柄滑塊機構之桿7旋轉角度之限制………….76 4-1-2-3-6機構運動空間…………………………………….77 4-1-2-3-7行程長度………………………………………….77 4-1-2-4起始估計值………………………………..…………..78 4-1-2-5尺寸合成實例………………………..………………..78 4-1-2-6討論………………………..…………………………..91 4-2 彈簧之最佳設計……….………………………………….…92 4-2-1彈簧之設計需求……………………….……….……….…92 4-2-2設計變數……………………….……….……………….…92 4-2-3目標函數……………………….……….……………….…95 4-2-4限制條件……………………….……….……………….…96 4-2-4-1彈簧於桿件上之連接點的空間限制…………………96 4-2-4-2彈簧於機架上之連接點的空間限制………………..97 4-2-4-3彈簧彈性係數與彈簧原長的範圍限制………………98 4-2-4-4彈簧長度之拉伸範圍限制…………………………..101 4-2-4-5彈簧最大工作負荷的限制…………………..………102 4-2-5起始估計值…………….……….……………….………..103 4-2-6實例分析與結果比較…………….……….……………...105 4-2-7討論…………….……….………………………………...119 4-3 結論……….……………………………………………120 第五章 結論與建議……………………………………………122 參考文獻…………………………………………………………125 附錄A 最佳化方法………………………………………………129 英文摘要…………………………………………………………138 自述………………………………………………………………140

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