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研究生: 吳牧謙
Wu, Mu-Chian
論文名稱: 3D直寫式靜電紡絲積層製造技術開發及設備建構
Manufacturing Process Development and Equipment Construction of Three-Dimensional Direct-Write Near-Field Electrospinning Technology
指導教授: 沈聖智
Shen, Sheng-Chih
學位類別: 碩士
Master
系所名稱: 工學院 - 系統及船舶機電工程學系
Department of Systems and Naval Mechatronic Engineering
論文出版年: 2017
畢業學年度: 105
語文別: 中文
論文頁數: 85
中文關鍵詞: 靜電紡絲積層製造可程式邏輯控制器壓電纖維立體微結構
外文關鍵詞: Piezoelectric fiber, Electrospinning, Additive Manufacturing, 3D Nanoscale Objects, Programmable Logic Controller
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  • 本論文將積層製造技術(Additive Manufacturing, AM)應用於製備壓電纖維的近場式靜電紡絲技術(Near-Field Electrospinning, NFES),建構 3D 直寫式靜電紡絲積層製造設備,並以纖維之直徑調控作為技術原理,開發創新的金字塔式3D 結構堆疊方法。其中設備建構以可程式邏輯控制器(Programmable Logic Controller, PLC)作為控制核心,透過階梯圖程式、人機智能介面之開發與電路配置建構機電控制系統,控制 X、Y、Z 三軸平台執行連續路徑移動作為纖維收集機構,再搭配高壓電源供應器、注射泵浦及微孔針頭組成ㄧ靜電紡絲製程設備。製程開發的部分選用多分子聚合物聚偏氟乙烯(Polyvinylidene fluoride, PVDF)作為原料調配溶液,設計實驗逐次調整收集距離、電壓、收集速度等製程參數,將纖維收集結果以光學顯微鏡搭配工程量測軟體量測其直徑,分析出收集速度對纖維直徑具有決定性的影響。藉由收集平台路徑設計與纖維直徑的調控,開發金字塔式 3D 結構堆疊方法,並選用導電率良好的銅作為收集端,降低纖維因不穩定性而無法堆疊成 3D 結構的可能性。最後本論文以電子顯微鏡觀察纖維堆疊結果,證實纖維確實可藉由本論文技術堆疊出具有一定高度之3D 金字塔微型結構,未來可望應用於微奈米級 3D 結構之快速原型開發(Rapid Prototyping, RP),拓展壓電式微機電系統(Microelectromechanical Systems, MEMS)的應用層面。

    In this paper, we construct a direct-write near-field electrospinning equipment and propose a novel method to fabricate 3D nanoscale pyramid structure base on additive manufacturing (AM) process. For equipment construction, we apply high voltage power supply and injection pump system to produce fibers from polymer solutions and use programmable logic controller (PLC) to control the motion of three-axis linear stage, so the fibers can deposit on the substrate with different pattern. Also, an intelligent user-interface is built to monitor and manipulate the three-axis stage. For process development, we use polyvinylidene fluoride (PVDF) as the solutions. By adjusting different processing parameters we can measure different fiber diameter by the help of optical microscope (OM). Finally, we conclude that motion speed has the most influence on fiber diameter from the experiment results, so we fabricate 3D structures by adjusting the motion speed of each layer during the process and form a pyramid structure. The results show fibers stack on each other easier than stacking fibers layer-by-layer with the same diameter. This novel 3D printing scheme promises different fiber diameter in a same process, willing be applied to the development of 3D nanoscale objects.

    中文摘要 I Extended Abstract II 誌謝 VIII 圖目錄 XI 表目錄 XV 第一章 緒論 1 1-1 前言 1 1-2 研究動機 2 1-3 研究方法 3 1-4 論文架構 4 第二章 文獻回顧 5 2-1靜電紡絲介紹與研究回顧 5 2-2積層製造技術應用於靜電紡絲之3D結構成形方法 9 第三章 3D直寫式靜電紡絲設備建構 19 3-1 三軸移動平台建構 19 3-2 三軸移動平台控制 35 3-3 噴絲設備架設 47 第四章 3D直寫式靜電紡絲積層製造技術開發 50 4-1靜電紡絲成形原理 50 4-2高分子溶液製備 60 4-3靜電紡絲實驗 63 第五章 實驗結果與討論 66 5-1 纖維直徑調控實驗結果 66 5-2 金字塔式3D結構堆疊結果 75 第六章 結論與未來展望 80 6-1 結論 80 6-2 未來展望 81 參考文獻 82

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