| 研究生: |
李政聰 Lee, Cheng-Chung |
|---|---|
| 論文名稱: |
整合型啟發式學習法於光電產業測試機臺排程之研究 Development of Hybrid Heuristic Search Method for the Machine Scheduling in Optoelectronics Factory |
| 指導教授: |
李昇暾
Li, Sheng-Tun |
| 學位類別: |
碩士 Master |
| 系所名稱: |
管理學院 - 工業與資訊管理學系碩士在職專班 Department of Industrial and Information Management (on the job class) |
| 論文出版年: | 2007 |
| 畢業學年度: | 95 |
| 語文別: | 中文 |
| 論文頁數: | 87 |
| 中文關鍵詞: | 平行機臺排程 、光電產業 、基因演算法 、禁忌搜尋法 |
| 外文關鍵詞: | Genetic algorithm, Parallel machine scheduling, Tabu search, Optoelectronics industry |
| 相關次數: | 點閱:139 下載:2 |
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在製造業中,對於如何增加生產作業的效率與縮短作業的時程,一向是極為重要的研究課題,其中資源最佳化配置之排程問題也就變成廣為研究的項目之一,在現代化的製造廠中,製品有複雜的加工流程,使用類型互異的機器設備,再加上少量多樣的生產型態,使得生產排程的規劃極為複雜。
薄膜液晶顯示器(TFT LCD)光電產業是台灣近幾年來發展極為快速的產業,短短幾年內已有多座廠房設立,是台灣繼半導體產業後另一個明日之星。在台、日、韓等國於光電產業的激烈競爭中,各家廠商無不極思生產成本的降低,也不斷的在新技術、新材料的研發,製程的改善,自動化程度的提昇與生產管理各方面持續努力,加強競爭優勢。
本研究針對TFT LCD生產製程中的瓶頸-老化測試(Aging)製程進行排程研究,期望能在生產管理上,有效的規劃此階段的排程,以節省生產時程,使其能達成降低生產成本的目標,讓台灣的TFT LCD產業在激烈的競爭中獲得重要的優勢。老化測試製程作業模式是屬於一種非等效平行機臺生產排程(Unrelated Parallel Machine Scheduling),針對這種類型的機臺排程,是屬於一種非線性的NP-completed問題,本研究以混合型啟發式解法求解,以基因演算法(Genetic Algorithm)為主,輔以禁忌搜尋法(Tabu Search)增加求解效率,建構出合適的架構。
研究中發現到演算法參數間的關聯,分析出演算法最佳的參數組合,並且在實驗中,以最小化總完工時間(Make span)為績效指標,有效的搜尋出較佳解以改善排程問題。
In manufacturing, how to increase manufacturing operation and shorten efficiency time and processes has been an very important research subject. Meanwhile, the optimal resource allocation scheduling also become one of the wide research items. In modernized manufacturing factories, products have complicated processing procedure, use different machines and add various producing types to make producing scheduling designs very complex.
Thin Film Transistor-Liquid Crystal Display (TFT LCD) optoelectronics is the very rapidly developed industry in recent years in Taiwan. During a few years many factories have established and become tomorrow stars after the semiconductor industry. In the competition optoelectronics industry among Taiwan, Japan and Korea, all manufacturers want to cost down, constantly develop new technology, and new materials, improve procession and automation, and strengthen production controlling to increase competition advantage.
The paper aims at doing the scheduling research of Aging Testing about TFT LCD production process bottleneck to expect to effectively design the scheduling in the phase in the production controlling and save the production time and processes to meet the cost downing target, and let TFT LCD in Taiwan get an important advantage in the drastic competition.
The operation type of Aging Testing belongs to unrelated parallel machine scheduling, and, about this type of machine scheduling, belongs to non-linear NP-completed problems. The paper constructs the proper construction by using hybrid heuristic search method to solve the problems---Genetic algorithm with Tabu search to increase the solution efficiency.
In the paper, the author finds the relationship between algorithm parameters, analyzes the best parameter combination, and in the experiments, efficiently searches the best solution to improve scheduling problems by making the minimal Make Span the achievement target.
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