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研究生: 賴冠鵬
Lai, Guan-Peng
論文名稱: 具第四輔助旋轉軸功能之大型三維列印機台之開發:硬體與軟體
The Development of a Large 3D Printer with the 4th Optional Rotation Axis:Hardware and Software
指導教授: 趙儒民
Chao, Ru-Min
學位類別: 碩士
Master
系所名稱: 工學院 - 系統及船舶機電工程學系
Department of Systems and Naval Mechatronic Engineering
論文出版年: 2016
畢業學年度: 104
語文別: 中文
論文頁數: 124
中文關鍵詞: 3D列印積層成型伺服控制適應性切層旋轉軸
外文關鍵詞: 3D printing, deposition molding, servo control, adaptive slicing, rotation axis
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  • 近年來「3D列印」是一個很熱門的新議題,它提供大眾將想像化為實體的可能性,在個人工作室中常被用來進行創新產品的的開發應用。而為了因應大型3D列印機的數量少、價格昂貴,且僅有單一積層方向較難對下方中空的物件進行成型等問題。所以本文將著手於FDM(Fused Deposition Modeling)成型技術的大型3D列印機開發,並搭載第四軸旋轉平台以利改變積層方向的成型。
    在機台研製上使用線性模組的伺服控制系統作精準的軸向移動,並選用方便於機電整合程式開發階段的嵌入式控制器NI myRIO對擠出機、加熱裝置作控制,最後再由電腦端的LabVIEW介面程式整合伺服控制與嵌入式系統,達到3D列印的機台控制功能。
    列印成品影響的參數很多,測試不同硬體環境、切層設定、模型設計,尋求最適合FDM積層成型的相關列印設定。
    最後根據不同列印需求,可將機台的大尺寸列印平台更換成第四輔助旋轉軸平台,切層軟體與旋轉軸的搭配應用,讓其具備一般3D列印機沒有的積層方向改變功能,可以對原本需要額外增加支撐材料的物件直接列印成型,節省支撐材料成本且讓列印成品有不同積層結構的特性。

    In recent years, "3D printing" is a very popular new term, it provide people possibility of turning imagination into reality. 3D printer often used in personal workshop for development of innovative products. Because the market demand of large-scale 3D printer is low, so it is expensive and rare. The basic concept of 3D printing is deposition of layers, with only a single direction of deposition, it is difficult to build the hollow model. So this paper will focus on development of large-scale 3D printer by FDM (Fused Deposition Modeling). Furthermore, the 4th rotation axis is equipped for facilitating the change of direction of deposition.
    Servo control system with linear modules for axial movement is used in the development, embedded controller NI-myRIO is chosen due to easiness of programming for controlling extruder, heater. Finally, program a user interface including servo control and embedded system to achieve a 3D printer’s control functions by LabVIEW.
    Printing parameters will affect production, testing with conditions such as different hardware environment, slicing setting, model design find suitable print settings on this paper’s printer.
    According to different printing desire, the large-size printed platform can be replaced with the 4th rotation axis platform. With combination of slicing software and rotation axis, allowed direction of deposition can be changed. The original model which need additional support material to build can now be built without support material, with changing direction of deposition, that finished product has the different direction of deposition structure, also reduce costs of supports.

    摘要 I 致謝 V 目錄 VI 表目錄 X 圖目錄 XII 符號表 XX 第一章 緒論 1 1.1 研究動機與目的 1 1.2 文獻回顧 5 1.3 研究方法 8 1.4 論文架構 11 第二章 3D列印系統介紹 12 2.1 STL檔 12 2.2 切層軟體 14 2.2.1 Skeinforge 14 2.2.2 Cura 15 2.2.3 Slic3r 15 2.3 G-Code 16 2.4 3D列印成型法 20 2.4.1 FDM(熔融沉積成型) 20 2.4.2 LOM(層狀物體製造) 22 2.4.3 SLA(立體平板印刷) 22 2.4.4 DLP(數位光處理) 23 2.4.5 3DP (粉床噴墨3D列印) 25 2.4.6 SLS(選擇性雷射燒結) 26 2.4.7 SLM(選擇性雷射熔化) 26 第三章 3D列印機台設計 28 3.1 伺服控制系統 31 3.1.1 DMCNET運動軸卡 31 3.1.2 伺服驅動器 35 3.1.3 SNC系統 36 3.1.4 交流伺服馬達與線性模組 41 3.2 嵌入式系統 42 3.2.1 擠出機構 42 3.2.2 加熱控制 45 3.3 整合系統 50 3.3.1 伺服控制程式流程 51 3.3.2 嵌入式程式流程 51 3.3.3 機台控制介面 53 3.3.4 列印操作流程 55 3.4 切層介面 56 3.4.1 Skeinforge切層設定 56 3.4.2 LabVIEW與切層軟體結合 59 第四章 系統功能測試 62 4.1 擠出溫度與速度測試 62 4.1.1 擠出溫度之實驗參數設定 62 4.1.2 列印速度之實驗參數設定 64 4.1.3 LabVIEW影像處理量測 65 4.1.4 量測結果-擠出溫度 67 4.1.5 量測結果-列印速度 71 4.1.6 結論 76 4.2 不同噴嘴測試 77 4.2.1 相同層高,不同噴嘴與線寬列印設定 78 4.2.2 相同噴嘴與線寬,不同層高列印設定 79 4.2.3 相同層高與線寬,不同噴嘴列印設定 81 4.2.4 結論 82 4.3 堆疊角度 82 4.3.1 150°斜面之線寬討論 83 4.3.2 150°斜面之層高討論 85 4.3.3 150°斜面之壁厚討論 86 4.3.4 結論 87 4.4 FDM常見問題(一):熱翹曲 88 4.4.1 改善方法-增加測吹風扇 89 4.4.2 改善結果 91 4.5 FDM常見問題(二):牽絲 92 4.5.1 測試回抽參數 93 4.5.2 複雜模型回抽 95 4.6 列印成果 97 4.6.1 40cm太陽能模型船 97 4.6.2 60cm實驗用模型船 99 4.6.3 列印件應用於仿生機器人 100 第五章 第四軸旋轉選項之應用 102 5.1 一般切層與適應性切層 102 5.2 第四軸旋轉軸機構 103 5.3 第四軸馬達控制設定 106 5.4 不規則曲線搭配彎管模型計算 108 5.5 切層軟體結合 116 5.6 列印成果 117 第六章 結果與討論 119 6.1 結論 119 6.2 建議與未來展望 121 參考文獻 122

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