簡易檢索 / 詳目顯示

研究生: 熊軒
Hsiung, Hsuan
論文名稱: 超音波C-Scan非破壞性檢測系統之開發:基於C++程式控制與數據分析
Development of an Ultrasonic C-Scan Non-Destructive Testing System: C++-Based Control and Data Analysis
指導教授: 李永春
Lee, Yung-Chun
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2025
畢業學年度: 113
語文別: 中文
論文頁數: 75
中文關鍵詞: 超音波非破壞性檢測C-Scan 成像技術C++ 控制系統數據擷取卡示波器XY 移動平台灰階值影像
外文關鍵詞: ultrasonic non-destructive testing, C-Scan imaging, C++ control system, data acquisition, grayscale image reconstruction
相關次數: 點閱:45下載:0
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報
  • 本論文開發一套以 C++ 程式語言建構之超音波 C-Scan 非破壞性檢測系統,整合資料擷取、訊號處理與掃描控制模組,以驗證其應用於微形貌結構成像的可行性。系統透過資料擷取裝置產生數位觸發訊號,驅動脈衝產生接收器與商用浸水式換能器,完成超音波訊號的發射與接收,並控制示波器即時擷取波形並儲存資料;同時結合 XY 移動平台執行 Z 字型掃描,建立對應掃描區域之波形資料。
    本系統主要由以下模組構成:(a) 數據擷取模組;(b) 訊號處理模組; (c) 移動平台控制模組。相較於傳統常以 LabVIEW 建構之系統架構,雖具圖控操作優勢,但在開放性、模組擴充性與跨平台整合方面存在侷限,且無法完全開源。本研究採用 C++ 建立整合控制平台,各模組之間透過程式即時通訊,有效確保掃描過程與資料擷取的同步性與穩定性。
    為驗證系統穩定性與實用性,實驗選用具有微小形貌特徵(如硬幣圖案或文字)的試片進行掃描,並以 MATLAB 建立灰階 C-Scan 影像,作為系統最基礎之驗證方式。實驗結果顯示,本系統具備基本的微小形貌辨識能力,為後續應用於不同結構檢測提供實驗依據。整體設計強調系統整合性與成像能力,並聚焦於資料同步擷取與平台控制流程之完整性。

    This study develops an ultrasonic C-Scan non-destructive testing (NDT) system entirely programmed in C++, integrating data acquisition, signal processing, and scanning control into a unified platform. The system uses a PXIe-6358 data acquisition card to output synchronized digital trigger signals to a Panametrics 5900PR pulser/receiver and a 10 MHz immersion-type transducer (V375). Ultrasonic signals are acquired in real time via a RIGOL MSO5204 oscilloscope through a VISA communication interface. A motorized XY motion stage executes a programmed zig-zag scan, with platform position and waveform capture tightly synchronized to prevent data loss and positional mismatch.
    Unlike conventional LabVIEW-based architectures, the proposed C++ platform enhances openness, modular expandability, and cross-platform integration while reducing software licensing constraints. Validation experiments were performed on samples with micro-relief patterns, such as coins, to assess imaging accuracy. MATLAB-based grayscale C-Scan reconstructions at lateral resolutions of 0.5 mm and 0.2 mm revealed clear outlines and fine features, demonstrating the system’s capability for micro-feature recognition.

    摘要 i Summary ii 誌謝 vii 目錄 viii 圖目錄 xi 表目錄 xii 第一章 導論 1 1.1 研究背景 1 1.2 研究目的 2 1.3 文獻回顧 3 1.4 文本架構 7 第二章 C-Scan 原理與檢測技術架構 8 2.1 C-Scan 成像原理與應用背景 8 2.2 系統使用儀器與技術原理介紹 11 2.2.1 Pulser/Receiver(5900PR)之發射與接收邏輯 11 2.2.2 Panametrics V375換能器工作機制與解析度關聯 14 2.2.3 示波器(RIGOL MSO5204)與 SCPI 擷取控制方法 15 2.2.4 資料擷取卡(NI PXIe-6358)與數位觸發輸出機制 19 2.2.5 XY 運動平台與掃描精度控制 23 2.2.6 PXI 主控平台與模組整合功能 27 2.2.6.1 PXI Express 機箱(NI PXIe-1071) 28 2.2.6.2 嵌入式控制器(NI PXIe-8861) 29 第三章 系統設計與開發 33 3.1 整體系統架構說明 33 3.2 控制語言選擇與 C++ 應用特性 35 3.3 數位觸發與資料擷取模組設計 37 3.4 示波器通訊與波形擷取流程 39 3.4.1 VISA 通訊介面簡介 39 3.4.2 示波器控制 40 3.5 XY 移動平台控制與掃描邏輯 42 3.6 軟硬體整合流程與同步控制機制 44 3.6.1 系統整合概述 44 3.6.2 控制流程與資料同步設計 44 第四章 實驗驗證與結果分析 46 4.1 商用浸水式換能器性能驗證 46 4.2 驗證實驗目標與樣本介紹 47 4.3 掃描流程與參數設定 49 4.4 MATLAB 灰階 C-Scan 影像重建方法 50 4.5 掃描結果與影像分析 51 第五章 結論與未來展望 56 5.1 結論 56 5.2 未來展望 56 參考文獻 59

    [1] G. A. Gordon, S. Canumalla, and B. R. Tittmann, “Ultrasonic C-scan imaging for material characterization,” Ultrasonics, vol. 31, no. 5, pp. 373–380, Sep. 1993
    [2] “Phased Array Imaging Scans | Evident.” Accessed: July 19, 2025. [Online]. Available: https://ims.evidentscientific.com/en/learn/ndt-tutorials/instrumententation/phased-array-scans
    [3] A. Kumar, K. V. Rajkumar, P. Perumal, and V. M. Joshi, “Development and applications of C-scan ultrasonic facility,” BARC Newsletter, no. 285, pp. 49–58, Oct. 2007.
    [4] H. Yang et al., “Ultrasonic detection methods for mechanical characterization and damage diagnosis of advanced composite materials: A review,” Composite Structures, vol. 324, p. 117554, Nov. 2023
    [5] J. Liu, G. Xu, X. Gu, G. Zhou, and Y. Hao, “Ultrasonic C-scan Detection for Stainless Steel Spot Welds Based on Signal Analysis in Frequency Domain,” ISIJ Int., vol. 54, no. 8, pp. 1876–1882, 2014
    [6] Z. Zhuang, J. Zhang, G. Lian, and B. W. Drinkwater, “Comparison of Time Domain and Frequency-Wavenumber Domain Ultrasonic Array Imaging Algorithms for Non-Destructive Evaluation,” Sensors, vol. 20, no. 17, p. 4951, Sept. 2020.
    [7] J. Zhang, Y. Liu, X. Jiang, and C. Peng, “Theoretical analysis and validation of high-sensitivity and broadband ultrasonic sensors for under-display fingerprint imaging,” Measurement, vol. 237, p. 115239, Sep. 2024
    [8] A. Kumar, S. Shakya, and M. Goswami, “Optimal frequency combination estimation for accurate ultrasound non-destructive testing,” Electronics Letters, vol. 56, no. 19, pp. 1022–1024, Sept. 2020, doi: 10.1049/el.2020.1611.
    [9] J. K. Schneider ,and S. M. Gojevic, “Ultrasonic imaging systems for personal identification,” in 2001 IEEE Ultrasonics Symposium. Proceedings. An International Symposium (Cat. No.01CH37263), Oct. 2001, pp. 595–601 vol.1.
    [10] J. Zhao et al., “Self-focusing high-frequency ultrasonic transducers for non-destructive testing applications,” Sci Rep, vol. 15, no. 1, p. 8845, Mar. 2025
    [11] M. J. Santos, J. B. Santos, P. Reis, and A. Amaro, “Ultrasonic C-scan techniques for damage evaluation of Carbon Fiber Reinforced Polymers submitted to low energy impacts,” Proceedings of meetings on acoustics, vol. 38, p. 030002, Jan. 2019.
    [12] D. Fernández-Carreiras, F. Becheri, T. Coutinho, G. Cuní, R. Homs, G. Jover-Mañas, J. Klora [on leave], O. Matilla, J. Moldes, C. Pascual-Izarra, Z. Reszela, D. Roldan, S. Rubio-Manrique, X. Serra, ALBA-CELLS, Barcelona, Spain, “SYNCHRONIZATION OF MOTION AND DETECTORS AND CONTINUOUS SCANS AS THE STANDARD DATA ACQUISITION TECHNIQUE,” ICALEPCS’13, pp. 992–995, 2014.
    [13] F. Lasagni et al., “C-Scan Ultrasonic Generation using Wireless Encoder based on Passive Markers,” e-Journal of Nondestructive Testing, vol. 20, no. 01, Jan. 2015
    [14] F. Zhang, G. Wang, J. Ye, and Q. Zeng, “Remote Control Techniques to the Digital Storage Oscilloscope by GPIB and VISA,” Indonesian Journal of Electrical Engineering and Computer Science, vol. 11, no. 4, Art. no. 4, Apr. 2013.
    [15] B. Sindhu, S. Kalyani, P. Chandan, and M. Naresh, “DIGITAL CONTROL OF ELECTRONIC INSTRUMENTS OVER SCPI,” in Futuristic Trends in Network & Communication Technologies, in IIP Series, vol. 3. Hyderabad, Telangana, India: Matrusri Engineering College, May 2024, pp. 26–34.
    [16] R. T. Berman, “Using C++ to Write Automation Controller Software,” SLAS Technology, vol. 12, no. 1, pp. 12–16, Feb. 2007
    [17] J. Mbihi, “A New PC-Based Workbench for Virtual Instrumentation and Automatic Control Using Matlab GUI/MEX-C++ Application,” WSEAS Transactions on Advances in Engineering Education, vol. 12, pp. 52–62, 2015.
    [18] M.-H. Xue, Y.-C. Lee, “Ultrasonic Image Scanning System and Material Evaluation,” M.S. Thesis, Department of Mechanical Engineering, National Cheng Kung University, Taiwan, 2000.
    [19] Y. F. Tien, Y.-C. Lee, “High Speed Ultrasonic Image Inspection System,” M.S. Thesis, Department of Mechanical Engineering, National Cheng Kung University, Taiwan, 2001.
    [20] Y.-S. Lee, Y.-C. Lee, “Ultrasonic Non-Destructive Inspection of Defects in Welded Pipeline,” M.S. Thesis, Department of Mechanical Engineering, National Cheng Kung University, Taiwan, 2013.
    [21] C.-T. Kuo, Y.-C. Lee, “An FPGA-Based Ultrasonic Image Scanning System and Non-immersed Ultrasonic Inspection,” M.S. Thesis, Department of Mechanical Engineering, National Cheng Kung University, Taiwan, 2014.
    [22] M.-C. Hsieh, Y.-C. Lee, “Analytic Ultrasound Transducer and Artificial Intelligence for Ultrasonic Non-Destructive Evaluation,” M.S. Thesis, Department of Mechanical Engineering, National Cheng Kung University, Taiwan, 2023.
    [23] OlympusNDT, Model 5900PR Ultrasonic Pulser/Receiver User’s Manual, 2005.
    [24] Rigol, MSO5000 Data Sheet, China., 2020.
    [25] N.I., NI-PXI_7350 User Manual and Specification, U.S: National Instrument., 2006.
    [26] N.I., NI-PXIe_1071 User Manual and Specification, U.S: National Instrument., 2023.
    [27] N.I., NI-PXIe_6358 User Manual and Specification, U.S: National Instrument., Sept. 25, 2024.
    [28] N.I., NI-PXIe_8861 User Manual and Specification, U.S: National Instrument., July 29, 2024.

    無法下載圖示 校內:2027-07-31公開
    校外:2027-07-31公開
    電子論文尚未授權公開,紙本請查館藏目錄
    QR CODE