簡易檢索 / 詳目顯示

研究生: 何昆達
He, Kuen-Da
論文名稱: 具曲線齒形錐狀齒輪與直齒錐狀齒輪之設計參數避免過切範圍及傳動誤差分析的研究
On the Ranges of Design Parameters for Avoiding Undercutting and Transmission Error Analysis of Conical Gears with Curvilinear Shaped Teeth or with Straight Teeth
指導教授: 邱顯堂
Chiou, Shen-Tarng
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2004
畢業學年度: 92
語文別: 中文
論文頁數: 166
中文關鍵詞: 齒印接觸分析背隙點接觸錐狀齒輪
外文關鍵詞: backlash, conical gear, point contact, TCA
相關次數: 點閱:137下載:2
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報
  •   齒輪之設計與製造技術發展已有多年的歷史,但在某些應用上,仍有背隙、邊緣接觸及應力過大等問題存在,所以仍有許多專家學者嘗試設計新型齒輪,以期能有更佳的特性。其中,曲線齒形具有點接觸的特性;而錐狀齒輪(Conical gear)具有背隙可調、對組裝誤差敏感度較低,並可應用於平行軸、相交軸及歪斜軸齒輪對的特性。
      本文主要參考前人所設計之一組平行軸曲線齒形錐狀齒輪與直齒錐狀齒輪,其可結合上述曲線齒形與錐狀齒輪兩者之優點,而兼具點接觸及背隙可調之特性。針對此兩種齒輪分別使用其曲率分析模式,推導出參數避免過切範圍,並延伸前人所建立之齒印接觸分析模式,分別作其齒印接觸分析及誤差分析,以顯示其具點接觸且背隙可調之特性,另外並探討其於相交軸時之接觸分析及誤差分析。
      根據本文研究的成果,所得之曲線齒形錐狀齒輪及直齒錐狀齒輪之參數避免過切範圍,可提供設計者於設計此類型齒輪時,選定參數值的參考。並作齒印接觸分析及誤差分析實例,顯示其具有點接觸及背隙可調之特性,且能保持定速比傳動。因此本文於學術及應用上均有其參考價值。

      The technologies for the design and manufacturing of gears have been improved quite a lot in these few decades, however for some applications, the problems of backlash, edge contact and over-stress are still exist. Thus, researches on developing innovative gears with better characteristics are necessary. Among the results of these researches, cylindrical gears with curvilinear shaped teeth have the advantages of point contact in the middle parts of gear surfaces and lower sensitivity due to errors; and conical gears have the advantages of adjustable backlash, ease machining, lower sensitivity due to errors, usability in cases of parallel shafts, intersecting shafts, and skew shafts.
      In order to have the advantages of both of the above two gear-types, a conical gear pair on parallel shafts, one with curvilinear shaped teeth and the other one with straight teeth, was proposed and investigated in a previous study. This study is its extension. Based on the developed models for the surface design and curvature analysis of both types of gears, ranges of design parameters for avoiding undercutting are determined. Furthermore, the models of tooth contact analysis and error analysis of the gear pair are used, and design examples are included to show the advantages of point-contact and anti-backlash of the gear pair. Besides, tooth contact analysis and error analysis of the gear pair on intersecting shafts are also investigated.
      Based on the results of this study, the ranges of design parameters for avoiding undercutting of the conical gears with curvilinear shaped teeth or with straight teeth can be determined, such that the spending-time for the design of gears can be shorten. It is shown by the results of tooth contact analysis and error analysis, that the proposed innovative conical gear pair is capable of avoiding edge contact and backlash, and they have the advantages of using involute tooth profiles. Thus, qualified academic papers can be expected to be published, and the proposed gear pair has great potential for various industrial applications.

    摘要.....................................................i 誌謝....................................................ii 目錄...................................................iii 表目錄..................................................vi 圖目錄.................................................vii 符號說明..............................................xiii 第一章 前言..............................................1 第二章 曲面設計..........................................7 2.1 錐狀直齒齒輪.........................................7 2.1.1 坐標轉換矩陣.......................................7 2.1.2 刀具的曲面方程式..................................12 2.1.3 齒輪的曲面方程式..................................13 2.1.4 實例設計..........................................17 2.2 曲線齒形錐狀齒輪....................................19 2.2.1 坐標轉換矩陣......................................22 2.2.2 刀具的曲面方程式..................................24 2.2.3 齒輪的曲面方程式..................................26 2.2.4 實例設計..........................................28 2.3 結論................................................29 第三章 曲率分析.........................................30 3.1 錐狀直齒齒輪........................................30 3.1.1 曲率分析..........................................30 3.1.1.1 刀具曲面之曲率..................................30 3.1.1.2 齒輪曲面之曲率..................................32 3.1.2 避免過切條件......................................38 3.1.3 實例設計..........................................43 3.2 曲線齒形錐狀齒輪....................................54 3.2.1曲率分析...........................................54 3.2.1.1 刀具曲面之曲率..................................54 3.2.1.2 齒輪曲面之曲率..................................55 3.2.2 避免過切條件......................................57 3.2.3 實例設計..........................................59 3.3 結論................................................72 第四章 接觸分析.........................................73 4.1 平行軸..............................................73 4.1.1 齒印接觸分析......................................73 4.1.2 誤差分析..........................................75 4.1.3 實例設計..........................................77 4.1.3.1曲線齒形錐狀齒輪.................................78 4.1.3.2曲線齒形錐狀齒輪與直齒錐狀齒輪...................85 4.2 相交軸..............................................93 4.1.1 齒印接觸分析......................................93 4.1.2 誤差分析..........................................95 4.1.3 實例設計..........................................96 4.1.3.1同錐角之曲線齒形錐狀齒輪與直齒錐狀齒輪...........96 4.1.3.2不同錐角之曲線齒形錐狀齒輪與直齒錐狀齒輪........103 4.3 結論...............................................116 第五章 結論與建議......................................118 參考文獻...............................................120 附錄A 曲線齒形錐狀齒輪之參數避免過切範圍補完...........129 附錄B 程式誤差之影響...................................133 附錄C Case 1線性誤差dz之影響...........................134 附錄D 誤差值對轉速比的影響.............................136 D.1 Case 1誤差值對轉速比的影響.........................136 D.2 Case 2誤差值對轉速比的影響.........................143 D.3 Case 3誤差值對轉速比的影響.........................150 D.4 Case 4誤差值對轉速比的影響.........................157 英文摘要...............................................164 自述...................................................166

    Barrett, J., 1995, "Conical Helical Gears Control Backlash," Eureka: Engineering
    Materials and Design, Vol. 15, No. 6, pp. 22-23.

    Baxter, M. L., 1948, "Curvature-Acceleration Relations for Plane Cams," ASME Transactions, Vol. 70, pp. 483-489.

    Baxter, M. L., 1962, Gear Handbook (Edited by D. W. Dudley), McGraw-Hill, New York, U.S.A., pp. 1.1-1.21.

    Brauer, J., 2002, "Analytical Geometry of Straight Conical Involute Gears," Mechanism and Machine Theory, Vol. 37, No. 1, pp. 127-141.

    Chang, S.-L., and Tsay, C.-B., 1998, "Computerized Tooth Profile Generation and Undercut Analysis of Noncircular Gears Manufactured with Shaper Cutters," ASME Transactions, Journal of Mechanical Design, Vol. 120, pp. 92-99.

    Chen, C.-F., Lin, H.-T., and Tsay, C.-B., 2002, "Mathematical Model and Undercutting Analysis of Modified Helical Gears with Smaller Number of Teeth," Transactions of the Chinese Institute of Engineers, Journal of the Chinese Society of Mechanical Engineers, Vol. 23, No. 4, pp. 301-311.

    Chen, C. H., 1979, "Boundary Curve, Singular Solution, Complementary Conjugate Surfaces and Conjugation Analysis in Theory of Conjugate Surface," Proceedings of the 5th World Congress on the Theory of Machines and Mechanisms, Montreal, Canada, pp. 1478-1481.

    Chen, C.-K., Chiou, S.-T., Fong, Z.-H., Lee, C.-K., and Chen, C.-H., 2001, "Mathematical Model of Curvature Analysis for Conjugate Surfaces with Generalized Motion in Three Dimensions," IMeche, Journal of the Mechanical Engineering Sciences, Vol. 215, pp. 487-502.

    Chen, Y.-C., and Tsay, C.-B., 2000, "Tooth Contact Analysis and Kinematic Optimization of a Modified Helical Gear Pair with Involute-Teeth Pinion and Modified-Circular Arc Teeth Gear," Transactions of the Chinese Institute of Engineers, Journal of the Chinese Society of Mechanical Engineers, Vol. 21, No. 6, pp. 537-547.

    Chen, Y.-C., and Tsay, C.-B., 2001, "Bearing Contact of a Helical Gear Pair with Involute-Teeth Pinion and Modified-Circular Arc Teeth Gear," Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, Vol. 215, No. 10, p 1175-1187.

    Colbourne, J. R., 1987, The Geometry of Involute Gears, Springer-Verlag, New York, U.S.A., pp. 229-238.

    Colbourne, J. R., 1989, "The Curvature of Helicoids," Mechanism and Machine Theory, Vol. 24, No. 3, pp. 213-221.

    Dai, Y., Ariga, Y., and Nagata, S., 1999, "Study on a Cylindrical Gear with Curved Tooth Traces," Tenth World Congress on The Theory of Machine and Mechanisms, Finland, pp. 2337-2342.

    De Donno, M., and Litvin, F. L., 1999, "Computerized Design, Generation and Simulation of Meshing of a Spiroid Worm-Gear Drive with a Ground Double-Crown Worm," ASME Transactions, Journal of Mechanical Design, Vol. 121, No. 2, pp. 264-273.

    Dhande, S. G., Bhadoria, B. S., and Chakraborty, J., 1975, "A Unified Approach to the Analytical Design of Three Dimensional Cam Mechanisms," ASME Transactions, Journal of Engineering for Industry, Vol. 97B, No. 1, pp. 327-333.

    Dhande, S. G., and Chakraborty, J., 1976a, "Curvature Analysis of Surface in Higher Pair Contact; Part 1: An Analytical Investigation," ASME Transactions, Journal of Engineering for Industry, Vol. 98, No. 2, pp. 397-402.

    Dhande, S. G., and Chakraborty, J., 1976b, "Curvature Analysis of Surface in Higher Pair Contact; Part 2: Application to Spatial Cam Mechanisms," ASME Transactions, Journal of Engineering for Industry, Vol. 98, No. 2, pp. 403-409.

    Dhande, S. G., and Chakraborty, J., 1977, Kinematics and Geometry of Planar and Spatial Cam Mechanisms, Wiley Eastern Limited, New Delhi, India.

    Dooner, D. B., and Seireg, A. A., 1995, The Kinematic Geometry of Gearing, John Wiley & Sons, New York, U.S.A..

    Feng, P.-H., Litvin, F. L., Townsend, D. P., and Handschuh, R. F., 1999, "Determination of Principal Curvatures and Contact Ellipse for Profile Crowned Helical Gears," ASME Transactions, Journal of Mechanical Design, Vol. 121, pp. 107-111.

    Fong, Z.-H., and Tsay, C.-B., 1990, "Tooth Contact Analysis of Spiral Bevel Gears," Transactions of the Chinese Institute of Engineers, Journal of the Chinese Society of Mechanical Engineers, Vol. 11, No. 6, pp. 538-544.

    Fong, Z.-H., and Tsay, C.-B., 1992, "The Undercutting of Circular-Cut Spiral Bevel Gears," ASME Transactions, Journal of Mechanical Design, Vol. 114, pp. 317-325.

    Fong, Z.-H., and Tsay, C.-W., 2000, "Study on the Undercutting of Internal Cycloidal Gear with Small Tooth Difference," Transactions of the Chinese Institute of Engineers, Journal of the Chinese Society of Mechanical Engineers, Vol. 21, No. 4, pp. 359-367.

    Gosselin, C., Nonaka, T., Shiono, Y., Kubo, A., and Tatsuno, T., 1998, "Identification of the Machine Settings of Real Hypoid Gear Tooth Surfaces," ASME Transactions, Journal of Mechanical Design, Vol. 120, pp. 429-440.

    Griffis, M., 2003, "A Study of Curvature for Single Point Contact," Mechanism and Machine Theory, Vol. 38, No. 12, pp. 1391-1411.

    Hori, K., Hayashi, I., and Iwatsuki N., 1998, "The Ideal Tooth Profiles of Conical-External and -Internal Gears Meshing with Cylindrical-Involute Gears over the Entire Tooth Width," JSME International Journal, Part C, Vol. 41, No. 4, pp. 901-911.

    Innocenti, C., 1997, "Analysis of Meshing of Beveloid Gears," Mechanism and Machine Theory, Vol. 33, No. 3, pp. 363-373.

    Kang, Y.-H., and Yan, H.-S., 1996, "Curvature Analysis of Variable Pitch Lead Screws with Cylindrical Meshing Elements," Transactions of the Canadian Society for Mechanical Engineering, Vol. 20, No. 2, pp. 139-157.

    Kawasaki, K., and Tamura, H., 1997, "Method for Cutting Hypoid Gears (Duplex Spread-Blade Method)," JSME International Journal, Series C, Vol. 40, No. 4, pp. 768-775.

    Kin, V., 1990, "Limitation of Worm and Worm Gear Surfaces in Order to Avoid Undercutting," Gear Technology, pp. 30-35.

    Komatsubara, H., Mitome, K.-I., and Ohmachi, T., 2002, "Development of Concave Conical Gear Used for Marine Transmissions, 1st Report, Principle of Generating Helical Concave Conical Gear," JSME International Journal, Part C, Vol. 45, No. 1, pp. 371-377.

    Lin, C.-Y., Fong, Z.-H., and Tsay, C.-B., 1996, "Tooth Contact Analysis of Hypoid Gears," Transactions of the Chinese Institute of Engineers, Journal of the Chinese Society of Mechanical Engineers, Vol. 17, No. 3, pp. 241-249.

    Litvin, F. L., 1968, Theory of Gearing, (in Russian) 2nd ed., Nauka, Moscow, Russian.

    Litvin, F. L., 1989, Theory of Gearing, NASA, Washington, D.C., U.S.A..

    Litvin, F. L., 1994, Gear Geometry and Applied Theory, PTR Prentice-Hall, Englewood Cliffs, New Jersey, U. S. A..

    Litvin, F. L., Fuentes, A., Fan, Q. and Handschuh, R. F., 2002, "Computer Design, Simulation of Meshing, and Contact and Stress Analysis of Face-Milled Formate Generated Spiral Bevel Gears," Mechanism and Machine Theory, Vol. 37, No. 5, pp. 441-459.

    Litvin, F. L., and Krylov, N. N., 1975, "Generation of Tooth Surface by Two-Parameter Enveloping," Mechanism and Machine Theory, Vol. 10, No. 5, pp. 365-373.

    Litvin, F. L., Kuan, C., Kieffer, J., Bossler, R., and Handschuh, R. F., 1991, "Straddle Design of Spiral Bevel and Hypoid Pinions and Gears," ASME Transactions, Journal of Mechanical Design, Vol. 113, No. 4, pp. 422-426.

    Litvin, F. L., Peng, A., and Wang, A., 1999, "Limitation of Gear Tooth Surfaces by Envelopes to Contact Lines and Edge of Regression," Mechanism and Machine Theory, Vol. 34, pp. 889-902.

    Litvin, F. L., Zhang, J., and Handschuh, R. F., 1988a, "Crowned Spur Gears: Methods for Generation and Tooth Contact Analysis─Part 1: Basic Concepts, Generation of the Pinion Tooth Surface by a Plane," Journal of Mechanisms, Transmissions, and Automation in Design, Vol. 110, No. 3, pp. 337-342.

    Litvin, F. L., Zhang, J., and Handschuh, R. F., 1988b, "Crowned Spur Gears: Methods for Generation and Tooth Contact Analysis─Part 2: Generation of the Pinion Tooth Surface by a Surface of Revolution," Journal of Mechanisms, Transmissions, and Automation in Design, Vol. 110, No. 3, pp. 343-347.

    Liu, C.-C., and Tsay, C.-B., 2001, "Tooth Undercutting of Beveloid Gears," ASME Transactions, Journal of Mechanical Design, Vol. 123, pp. 569-576.

    Liu, C.-C., and Tsay, C.-B., 2002a, "Contact Characteristic of Beveloid Gears," Mechanism and Machine Theory, Vol. 37, No. 4, pp. 333-350.

    Liu, C.-C., and Tsay, C.-B., 2002b, "Mathematical Model and Contact Simulations of Concave Beveloid Gears," ASME Transactions, Journal of Mechanical Design, Vol. 124, pp. 753-760.

    Liu, S.-T., 1988, "Curvilinear Cylindrical Gears," Gear Technology, Vol. 5, No. 3, pp. 8-12.

    Mitome, K.-I., 1983a, "Conical Involute Gear: Part 1, Design and Production System," Bulletin of JSME, Vol. 26, No. 212, pp. 299-305.

    Mitome, K.-I., 1983b, "Conical Involute Gear: Part 2, Design and Production System of Involute Pinion-Type Cutter," Bulletin of JSME, Vol. 26, No. 212, pp. 306-312.

    Mitome, K.-I., 1985, "Conical Involute Gear: Part 3, Tooth Action of A Pair fo Gears," Bulletin of the JSME, Vol. 28, No. 245, pp. 2757-2764.

    Mitome, K.-I., 1991, "Conical Involute Gear, Design of Nonintersecting-Nonparallel-Axis Conical Involute Gear" JSME International Journal, Series 3, Vol. 34, No. 2, pp. 265-270.

    Mitome, K.-I., 1993, "Infeed Grinding of Straight Conical Involute Gear," JSME International Journal, Series C, Vol. 36, No. 4, pp. 537-542.

    Mitome, K.-I. , 1995, "Design of Miter Conical Involute Gears Based on Tooth Bearing," JSME International Journal, Part C, Vol. 38, No. 2, pp. 307-311.

    Mitome, K.-I., Yamazaki, T., 1996, "Design of Conical Involute Gear Engaged with Profile Shifted Spur Gear on Intersecting Shafts," (In Japanese) Transactions of the Japan Society of Mechanical Engineers, Part C, Vol. 62, No. 598, pp. 2436-2441.

    Mitome, K.-I., Ohmachi, T., and Komatsubara, H., 2003, "Conical Involute Gear – Development, Applications, and View of Tomorrow," Proceedings of the ASME Design Engineering Technical Conference, Vol. 4 B, pp. 771-778.

    Norton, R. L., 2004, Design of Machinery, 3rd ed., McGraw-Hill, New York, U.S.A., Chap. 8-Chap. 9.

    Nutbourne, A. W., and Martin, R. R., 1988, Differential Geometry Applied to Curve and Surface Design, Vol. 1, Ellis Horwood Limited, Chichester, England.

    Raven, F. H., 1959, "Analytical Design of Disk Cams and Three-Dimensional Cams by Independent Position Equations," ASME Transactions, Journal of Applied Mechanics, Vol. 81, pp. 18-24.

    Reeve, J., 1995, Cams for Industry, Mechanical Engineering Publications Limited, London, England.

    Shtipelman, B. A., 1978, Design and Manufacture of Hypoid Gears, John Wiley and Sons, New York, U. S. A., pp. 148-176.

    Takahashi, K., and Ito, N., 1986, "Third-Order Surface Application to Determine the Tooth Contact Pattern of Hypoid Gears," ASME Transactions, Journal of Mechanisms, Transmissions, and Automation in Design, Vol. 108, pp. 263-269.

    The MathWorks, 1996, Matlab, the Language of Technical Computing; Using MATLAB, Version 5, The MathWorks, Inc., Maryland, U.S.A..

    Tsai, Y.-C., and Jehng, W.-K., 1999, "A Kinematics Parametric Method to Generate New Tooth Profiles of Gear Sets with Skew Axes," Mechanism and Machine Theory, Vol. 34, No. 6, pp. 857-876.

    Tsay C.-B., 1988, "Helical Gears with Involute Shaped Teeth: Geometry, Computer Simulation, Tooth Contact Analysis, and Stress Analysis," ASME Transactions, Journal of Mechanisms, Transmissions, and Automation in Design, Vol. 110, NO. 4, pp. 482-491.

    Tsay C.-B., Sheu, W.-L., and Wu, C.-H., 1990, "Spur Gears with Crowned Teeth," Transactions of the Chinese Institute of Engineers, Journal of the Chinese Society of Mechanical Engineers, Vol. 11, No. 2, pp. 121-133.

    Tseng, R.-T., and Tsay, C.-B., 2001, "Mathematical Model and Undercutting of Cylindrical Gears with Curvilinear Shaped Teeth," Mechanism and Machine Theory, Vol. 36, No. 11-12, pp. 1189-1202.

    Wildhaber, E., 1956, "Surface Curvature," Product Engineering, Vol. 27, No. 5, pp. 184-191.

    Yan, H.-S., and Chen, H.-H., 1994, "Geometry Design and Machining of Roller Gear Cams with Cylindrical Rollers," Mechanism and Machine Theory, Vol. 29, No. 6, pp. 803-812.

    Zhang, Y., and Fang, Z., 1999, "Analysis of Tooth Contact and Load Distribution of Helical Gears with Crossed Axes," Mechanism and Machine Theory, Vol. 34, No. 1, pp. 41-57.

    Zhang, Y., and Wu, Z., 1997, "Offset Face Gear Drives: Tooth Geometry and Contact Analysis," ASME Transactions, Journal of Mechanical Design, Vol. 119, No. 1, pp. 114-119.

    Zhang, Y., and Xu, H., 2003, "Pitch Cone Design and Avoidance of Contact Envelope and Tooth Undercutting for Conical Worm Gear Drives," ASME Transactions, Journal of Mechanical Design, Vol. 125, No. 1, pp. 169-177.

    尤春風等,2002,CATIA V5使用手冊曲面造型篇,知城數位科技有限公司,台北,台灣。

    邱顯堂,陳志弘,1998,”一次包絡曲面曲率分析及其於變導程螺桿機構之應用”,第一屆全國機構與機器設計學術研討會論文集,台南市,台灣,205-212頁。

    陳志弘,1997,"多重包絡及其應用於變導程螺桿機構的曲面設計之研究",碩士論文, 國立成功大學機械工程學系,台南,台灣。

    陳志新,1985,共軛曲面基本原理,科學出版社,北京,中國。

    陳朝光,唐余勇,吳宏業,1998,微分幾何及其在機械工程中的應用,哈爾濱工業大學出版社,北京,中國。

    陳聖文,2003,"具曲線齒形之平行軸圓柱齒輪及錐狀齒輪之設計分析的研究",碩士論文, 國立成功大學機械工程學系,台南,台灣。

    蔡錫錚,吳思漢,2002,"平行軸錐形齒輪對齒面寬之最佳設計",第五屆全國機構與機器設計學術研討會論文集,高雄市,台灣,244-250頁。

    顏鴻森,1999,機構學,第二版,東華書局,台北市,台灣。

    下載圖示 校內:2006-07-27公開
    校外:2006-07-27公開
    QR CODE