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研究生: 高京正
Sebastian, Vincent
論文名稱: 混合動力車雙行星齒輪傳動系統之創新設計
On the Innovative Design of Double Planetary Gear Transmission Systems for Hybrid Electric Vehicles
指導教授: 顏鴻森
Yan, Hong-Sen
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2019
畢業學年度: 107
語文別: 英文
論文頁數: 89
中文關鍵詞: 混合動力汽車傳動系統機構設計混合動力傳動行星齒輪設計方法
外文關鍵詞: Hybrid electric vehicle, transmission system, mechanism design, hybrid transmission, planetary gear, design methodology
相關次數: 點閱:101下載:1
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  • 汽車,自行車和飛機等各種交通工具以各種方式改變了人類的生活。人類在交通工具上的發明不曾停止,每天都在很多方面進行改善設計。如今,人們的住所通常離工作地點有點距離,使用汽車就可以到達工作地點。此外,人們也可以旅行和探訪距離他們很遙遠的朋友。 因此,汽車是我們日常生活中不可或缺最受歡迎的交通工具之一。
    由於上個世紀的全球暖化和廢氣排放限制,混合動力電動汽車的研究在過去幾年中得到了迅速發展。串聯混合動力車輛不需要變速器,因此並聯和串並聯混合動力系統的變速器成為當今研究領域感興趣的目標。
    本研究旨在發展一套設計流程,有系統的合成出所有符合設計要求的油電混合動力車傳動系統。首先,根據現有的環境參數、動力源特性、及車輛性能需求,針對較具有發展性的新型油電混合傳動系統進行各齒輪的齒數設計。接著分析新系統各個操作模式的運動特性與換檔的可行性,最後分析新系統所能達到的最大車速、最短加速時間、及最大爬坡度。
    本研究基於7桿10接頭機構,用於串聯 和並聯混合動力變速器,由兩個單式行星齒輪系組成,以Ngo HT在2015年提出的設計作為變速器配置。 基於概念評估,選擇一種具未來性的新設計做進一步設計。根據齒數設計的結果,最大齒數為72,且所有齒輪均滿足設計規範。透過運動分析、變速分析及性能分析,新設計的最大速度為241 km/h; 從0到100 km/h的加速時間為8.72秒; 爬坡率高達51%。所有結果皆符合所需的性能。

    All types of transportation like automobile, bicycle, and airplanes have changed human’s life in a various way. Inventions on transportation are never ending, and humans design improve everything in many aspects every day. Nowadays, people usually live a bit far from where their jobs are and using cars they can reach their work place. Furthermore, people can travel and visit friends whose homes are one hundred kilometers far away. Therefore, automobile is one of the most popular transportation that cannot be separated in our daily life.
    The studies for hybrid electric vehicle have been developed rapidly over the past years due to global warming and exhaust emission limits in the last century. A series hybrid vehicle needs no transmission, therefore the transmissions of parallel and series-parallel hybrid systems are becoming an interesting object to study nowadays.
    The study, based on Yan’s creative mechanism design methodology, takes the double planetary gear train of series-parallel hybrid vehicles as the research object to systematically synthesize all feasible double planetary gear train designs.
    This work, based on a 7 members and 10 joints mechanism for series-parallel hybrid transmission consisting of two simple planetary gear trains that was proposed in 2015 by Ngo HT as the transmission configurations. Based on the concept evaluation, one promising novel design is selected for further design. According to the results of the teeth number design, the maximum number of teeth is 72, and all the gears satisfy the design constraints. By kinematic analysis, shifting analysis, and performance analysis, the maximum speed of the novel design is 241 km/h; the acceleration time from 0 to 100 km/h is 8.72 seconds; the gradeability is up to 51%. All the results meet the desired performances.

    CONTENTS 摘要 I ABSTRACT II ACKNOWLEDGEMENTS III CONTENTS IV LIST OF TABLES VII LIST OF FIGURES VIII NOMENCLATURES XI Chapter 1 Introduction 1 1.1 Research Motivation 1 1.2 Objectives 3 1.3 Organization of Thesis 4 Chapter 2 Literature Review 6 2.1 Historical Development 6 2.1.1 Early Period 6 2.1.2 Mid-term Period 7 2.1.3 Modern Period 8 2.2 Architecture of HEVs 9 2.2.1 Series HEV 10 2.2.2 Parallel HEVs 12 2.2.3 Series-Parallel HEVs 13 2.3 Classification of HEV Transmissions 14 2.4 Basic Principles of PGT Mechanisms 15 2.5 Summary 19 Chapter 3 Configuration Synthesis 21 3.1 Design Procedure 21 3.2 Existing Series-Parallel Hybrid Transmissions 23 3.2.1 Topological Characteristics 23 3.2.2 Operation Modes 24 3.3 Generalized Kinematic Chains 26 3.4 Feasible Specialized Chains 27 3.4.1 Mechanism Design Constraints 27 3.5 Atlas of Mechanism Designs 31 3.6 Atlas of Clutchless Hybrid Transmissions 34 3.6.1 Inputs/output Constraints 34 3.6.2 Power Arrangement 37 3.7 Atlas of Clutched Hybrid Transmissions 37 3.7.1 Operation Modes 37 3.7.2 Clutch Arrangement 38 3.8 Summary 42 Chapter 4 Teeth Number Design 46 4.1 Teeth Number Constraints 46 4.1.1 Gear Teeth Constraints 46 4.1.2 Planetary Gear Teeth Constraints 46 4.1.3 Gear Ratio Constraints 47 4.1.4 Assembly Constraints 48 4.2 Design Specifications 48 4.2.1 Vehicle and Environment 48 4.2.2 Required Vehicle Performance 50 4.2.3 Power Sources 50 4.3 Conceptual Design 50 4.3.1 Feasible Gear Ratios 52 4.3.2 Configuration Selection 53 4.3.3 Teeth Number Calculation 63 4.4 Summary 63 Chapter 5 Kinematic and Dynamic Analyses 64 5.1 Torque and Speed Analyses 64 5.1.1 Motor Alone Mode 64 5.1.2 Engine Alone Mode 66 5.1.3 Combined Power Mode 67 5.1.4 Split Power Mode 69 5.1.5 Regenerative Braking Mode 70 5.1.6 Stationary Charging Mode 71 5.2 Shifting Analysis 72 5.3 Performance Analysis 75 5.3.1 Maximum Speed Analysis 76 5.3.2 Acceleration Analysis 79 5.3.3 Gradeability Analysis 80 5.4 Summary 81 Chapter 6 Conclusions and Recommendations 82 6.1 Conclusions 82 6.2 Recommendations 83 REFERENCES 84 VITA 87 自述 88 COPYRIGHT STATEMENT 89

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