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研究生: 張恆瑞
Chang, Heng-Jui
論文名稱: 商用鋁合金AA5052的結構控制及色彩光學之研究
A study on structure control and color optics of commercial aluminum alloy AA5052
指導教授: 鍾震桂
Chung, Chen-Kuei
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2023
畢業學年度: 111
語文別: 中文
論文頁數: 101
中文關鍵詞: 陽極氧化鋁商用鋁基板MDM結構CIE1931色度圖結構色彩薄膜干涉
外文關鍵詞: anodized aluminum, commercial aluminum substrate, MDM structure, CIE1931 chromaticity diagram, structural color, thin film interference
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  • 本研究旨在利用複合式脈衝陽極氧化(Hybrid Pulse Anodization, HPA)製程技術,在室溫下以0.3 M濃度的草酸處理商用鋁合金基板AA5052,調節不同的電壓參數和陽極時間,製備奈米多孔型陽極氧化鋁模板。同時,通過濺鍍技術在其表面沉積不同種類以及不同厚度的金屬,以增強結構色彩的飽和度,並且探討MDM結構與薄膜干涉機制對於結構色彩及反射光譜的影響。本研究還觀察了陽極氧化成長速率和孔洞形貌,並研究了控制不同實驗參數對於陽極氧化鋁結構色彩的影響。
    使用光學量測技術在可見光範圍(350~800 nm)內建立了陽極氧化時間與色譜波長之間的關係,以獲得陽極氧化鋁結構色彩的特性,也結合觀察到的陽極氧化成長速率和布拉格繞射公式,驗證了陽極氧化鋁的著色原理,我們進一步推導出厚度與時間的關係,可應用於製備紫、藍、綠、黃、橘等不同色彩的陽極氧化鋁結構。並且成功地在商用鋁合金上實現了多種色彩在CIE1931色度圖中進行驗證,其中包括色彩分佈、色彩循環速率、個別顏色飽和度。同時,使用MDM結構開創出更多色彩可能性,搭配不同鍍層金屬和鍍層厚度,增強其顏色飽和度以及創造更多色調,這有助於未來在陽極氧化鋁圖案設計中選擇不同的顏色和圖案,並應用於不同的鋁金屬基材上。

    This study aims to utilize the Hybrid Pulse Anodization (HPA) process technique to prepare nano-porous anodic aluminum oxide (AAO) templates on a commercial aluminum alloy substrate AA5052, by anodizing it with 0.3M concentration of oxalic acid at room temperature. Different voltage parameters and anodization times were adjusted to regulate the formation of the AAO templates. Additionally, various types and thicknesses of metals were deposited on the surface using sputtering techniques to enhance the saturation of structural colors and investigate the effects of the Metal-Dielectric-Metal (MDM) structure and thin film interference mechanism on structural colors and reflection spectra. The study also observed the growth rate and morphology of anodic oxide and examined the influence of different experimental parameters on the structural colors of anodic aluminum oxide.
    Optical measurement techniques were employed to establish the relationship between anodization time and spectral wavelength in the visible light range (350~800 nm) to obtain the characteristics of the structural colors of anodic aluminum oxide. The coloring principle of anodic aluminum oxide was validated by combining the observed growth rate of anodic oxide and the Bragg diffraction formula. Furthermore, a relationship between thickness and time was derived, which can be applied to prepare anodic aluminum oxide structures with different colors, such as purple, blue, green, yellow, orange, etc. Multiple colors were successfully achieved on the commercial aluminum alloy and verified on the CIE1931 chromaticity diagram, including color distribution, color cycle rate, and individual color saturation. The use of the MDM structure, along with different metal coatings and coating thicknesses, expanded the possibilities for colors, enhancing color saturation and creating a wider range of hues. This opens up opportunities for selecting different colors and patterns in anodic aluminum oxide pattern design and applying them to various aluminum metal substrates in the future.

    摘要 i 誌謝 iii 目錄 viii 表目錄 xii 圖目錄 xiii 第一章 緒論 1 1-1 前言 1 1-2 研究動機 3 1-3 本文架構 5 第二章 文獻探討 7 2-1 鋁金屬的陽極氧化機制及製程 7 2-1-1 多孔型陽極氧化鋁的成長背景 7 2-1-2 鋁金屬的陽極氧化反應及孔洞自組裝機制 9 2-1-3 鋁金屬的陽極氧化製程及結構 11 2-1-4 鋁金屬的陽極氧化技術發展與現況 16 2-2 鋁金屬的陽極氧化製程參數與結構 19 2-2-1 電解液種類與濃度 19 2-2-2 陽極氧化電位影響 21 2-2-3 陽極氧化時間及溫度影響 24 2-2-4 鋁金屬種類影響 26 2-3奈米材料光學性質與應用 28 2-3-1自然界中的結構色彩 28 2-3-2 AAO色彩結構機制與應用 33 2-3-3陽極氧化鋁圖案化應用及防偽圖案 38 第三章 實驗方法 40 3-1實驗架構 40 3-2 實驗設備 41 3-3 實驗原料 47 3-4實驗步驟 48 3-4-1 電化學表面清潔處理 48 3-4-2 陽極氧化製程 48 3-5 觀測與分析 50 3-5-1 場發射掃描式電子顯微鏡 (Scanning electron microscope) 50 3-5-2 紫外光 / 可見光 / 近紅外光分光光譜儀 51 3-5-3 灰階影像孔洞分析-圖像分析軟體 ImageJ 52 第四章 結果與討論 53 4-1 AA5052鋁合金之AAO結構色彩影響參數 54 4-1-1 AA5052鋁合金在不同陽極氧化時間的AAO結構色彩 54 4-1-2 AA5052鋁合金在不同陽極氧化電位的AAO結構色彩 58 4-2 AA5052鋁合金之AAO結構色彩理論及光學分析 61 4-2-1 AA5052鋁合金的結構色彩有效折射率及計算厚度 61 4-2-2 AA5052鋁合金的SEM分析及成長速率與理論比較 64 4-2-3透過鋁合金陽極氧化的成長速率調控主色 67 4-2-4 AA5052鋁合金結構色彩與產線染料鋁合金比較 68 4-3 CIE1931分析AA5052鋁合金之AAO結構色彩 72 4-3-1 CIE1931色彩空間的背景 72 4-3-2 AA5052鋁合金在CIE1931色彩空間上的色彩分佈 73 4-3-3 AA5052鋁合金結構色彩對CIE1931色彩空間循環週期分析 78 4-4 鍍層厚度及種類對於AA5052鋁合金結構色彩的影響 81 4-4-1 具有雙層金屬的MDM結構 81 4-4-2 AA5052鋁合金在不同鍍層金屬的AAO結構色彩 82 4-4-3 AA5052鋁合金在不同鍍層厚度的AAO結構色彩 85 4-4-4 AA5052鋁合金在不同鍍層金屬的再現性分析 86 第五章 結論與未來工作 89 5-1 結論與本論文貢獻 89 5-2 未來工作 90 參考文獻 92

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