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研究生: 王懷安
Wang, Huai-An
論文名稱: 利用CFD計算進行三級史特靈致冷機之最佳化設計與驗證
CFD-based Optimization of a Three-Stage Beta-Type Stirling Cooler and Experimental Demonstration
指導教授: 鄭金祥
Cheng, Chin-Hsiang
學位類別: 碩士
Master
系所名稱: 工學院 - 能源工程國際碩博士學位學程
International Master/Doctoral Degree Program on Energy Engineering
論文出版年: 2026
畢業學年度: 114
語文別: 中文
論文頁數: 199
中文關鍵詞: 三級史特靈致冷機 、再生器長度 、NSGA-II 、實驗驗證
外文關鍵詞: Three-stage Stirling cryocooler, Regenerator length, NSGA-II, Experimental validation
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  • 本研究以三級Beta型史特靈致冷機為研究對象,結合實驗、CFD模擬及多目標最佳化,探討再生器長度配置對致冷性能之影響。實驗結果顯示,第三級再生器採用40目不鏽鋼網時,因熱交換面積不足而產生熱穿透現象;改用400目不鏽鋼網後雖可降低致冷溫度,但於高填充壓力與高轉速下仍受流動阻力及壓力降限制。
    基於上述結果,本研究以400目再生器配置作為基準組,建立二維軸對稱擬三維(Quasi-3D)暫態數值模型,並以各階再生器長度為設計變數,結合代理模型與NSGA-II進行多目標最佳化,以第三級致冷頭溫度及指示功率為目標。結果顯示,縮減再生器長度可降低死區體積與流動阻力,提升低溫性能。為提高最佳化可靠度,本研究使用加點更新策略,使代理模型誤差收斂至5%以內。
    最後,針對最佳組(Configuration 3)製作並實驗驗證。在2 bar、800 rpm下,第三級致冷頭最低溫度由基準組的176.53 K降至144.05 K,改善幅度達18.4%,驗證最佳化設計可提升三級Beta型史特靈致冷機之低溫性能。此外,將條件提高至4 bar、800 rpm後,第三級致冷頭溫度可進一步降至118.94 K,顯示最佳化再生器長度配置具有更低的致冷溫度。

    This study investigates a three-stage Beta-type Stirling cooler through experiments, CFD simulation, and multi-objective optimization, focusing on the effect of regenerator length on cooling performance. Experiments showed that a 40-mesh stainless steel screen in the third-stage regenerator caused heat penetration due to insufficient heat transfer area. A 400-mesh screen lowered the temperature, but flow resistance and pressure drop still limited performance at high charging pressure and speed.
    Based on this, the 400-mesh configuration was used as the baseline for a two-dimensional axisymmetric quasi-three-dimensional transient CFD model. The regenerator lengths of each stage were selected as design variables, and a surrogate model with NSGA-II was used to optimize the third-stage cold head temperature and indicated power. The results showed that shorter regenerators reduced dead volume and flow resistance, improving low-temperature performance. Infill sampling was used to reduce the surrogate-model prediction error to within 5%.
    Finally, the optimal design, Configuration 3, was fabricated and experimentally evaluated. At 2 bar and 800 rpm, the minimum third-stage cold-head temperature decreased from 176.53 K to 144.05 K, corresponding to a reduction of 32.48 K (18.4%). At 4 bar and 800 rpm, the third-stage cold-head temperature was further reduced to 118.94 K, demonstrating the improved low-temperature performance of the optimized regenerator-length configuration.

    摘要 I 致謝 XVII 表目錄 XXI 圖目錄 XXIII 第一章 前言 1 1.1 研究背景 1 1.2 研究動機 2 1.3 史特靈致冷機發展 4 1.4 研究目的 9 1.5 論文架構 11 第二章 計算流體力學模型 12 2.1 物理模型基本假設 12 2.2 幾何模型 13 2.3 網格系統 15 2.4 統御方程式 18 2.5 紊流模型 22 2.6 菱形驅動機構之運動方程式 28 2.7 材料性質 31 2.8 邊界條件與初始條件 33 2.9 指示功率計算 34 第三章 最佳化方法 37 3.1 最佳化問題定義與參數設定 38 3.2 取樣設計 38 3.3 代理模型與反應曲面 40 3.4 非支配排序遺傳演算法二代(NSGA-II) 41 第四章 實驗架構與量測方法 48 4.1 原型機設計與零件介紹 48 4.2 實驗設備 51 4.3 實驗系統架設 54 4.4 實驗條件 55 4.5 實驗性能計算 57 第五章 結果與討論 60 5.1 第三級再生器網目配置之實驗探討 61 5.2 基準組模擬 64 5.3 最佳化演算法結果 69 5.4 最佳組(Configuration 3)之模擬結果 72 5.5 最佳組(Configuration 3)之實驗結果 76 第六章 結論 81 參考文獻 83

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