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研究生: 邱崇勝
Chiu, Chung-Sheng
論文名稱: 派工排程及重工之供應商選擇模式-以塑膠射出模具加工產業鏈為例
A supplier selection model considering dispatching and rework –Case of a plastic injection mold supply chain
指導教授: 呂執中
Lyu, Jr-Jung
學位類別: 碩士
Master
系所名稱: 管理學院 - 工業與資訊管理學系碩士在職專班
Department of Industrial and Information Management (on the job class)
論文出版年: 2015
畢業學年度: 104
語文別: 中文
論文頁數: 50
中文關鍵詞: 供應商選擇派工重工延遲時間懲罰成本加工時間
外文關鍵詞: supplier selection, dispatching, rework, delay time, penalty cos
相關次數: 點閱:104下載:17
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  • 在這個快速發展以及競爭激烈的時代,產品上市的時間點對企業獲利佔極大的影響,在產品上市前最重要階段就是開發階段,其中在開發階段所需的成本又分為有形及無形的,有形的是產品、物料、新設備導入等成本;無形的就屬派工不良、加工不良或是重工所造成的時間成本,往往許多企業都忽略無形成本這一個區塊,讓加工不良事件或重工的情況發生,卻無一套完整機制可以改善,所以本研究將針對該問題加以研究探討,並設計出一套完整模型來改善整個加工流程的時間。
    一家企業能夠永續生存成本的控制是非常重要的,以新產品開發為例,開發時間越短產品就能快速上市,對公司就越有利,且目前因產品多樣化,所需要的加工工序就越多,所以在專業的分工就顯得重要,在連續排程的供應鏈中,最主要問題就是等候時間長,所以派工排程的決策就顯得重要。
    過去決定派工廠商均以最低價者承製,並無考慮到廠商排程、等待時間及重工問題,如無考慮以上項目,往往導致產品延遲完工,造成企業的損失,本研究將以上因素逐一分析,並且設計出一組演算模型來做為日後新產品派工時的重要參考依據,並且達到縮短開發時程及減少加工不良的成效。
    文中以訂單數量及交期時間設計出四種情境,研究結果在訂單少且交期長的情形下可縮0.8天;在訂單多且交期短的情況下所能縮短的時間增加為9.55天,故此研究模型在環境相對嚴苛時,確實可達到縮短等待時間的成效。

    In this fast-growing and highly competitive era, if companies seek to sustain themselves and to survive, they should employ the influential power of the release time of new products intended to increase profits. Before the release of such products, a development period prevails. Most companies contract a number of parts and components to downstream manufacturers during this development period. Currently, most companies have adopted the lowest bid as the criteria by which a contractor is chosen to supply manufacturing parts and components instead of taking each supplier's processing capacity and processing loads into consideration. An adverse contract may cause rework of a product or postponed delivery of parts and components, resulting in a long waiting period for processing, which will further affect the completion time of the whole set of products. In this study, therefore, we design a set of mathematic modes and also take each supplier's processing capacity and processing loads into consideration to reduce the occurrence of adverse contracts. We then compare the research results with the actual completion time of the processors, finding that the process can be reduced by 54-154 working days and that the completion time can be shortened.

    摘要 i Abstract ii 誌謝 vii 目錄 viii 表目錄 x 圖目錄 xii 第一章 緒論 1 第一節 研究背景 1 第二節 研究動機 2 第三節 研究目的 3 第四節 研究流程 4 第五節 研究範圍及研究限制 5 第二章 文獻探討 6 第一節 供應商選擇模式 6 第二節 排程理論介紹 9 2.2.1 排程相關研究方法 12 第三節 派工 14 第四節 重工 17 第三章 研究模式之規劃 20 第一節 研究情境 20 第二節 研究模式推導 20 3.2.1 研究模型介紹 21 3.2.2 數學模型建立 22 3.2.3 研究假設 23 第三節 模式建構 23 第四章 個案公司情境模擬 26 第一節 個案公司介紹 26 第二節 現況問題描述及參數設定 32 4.2.1 現況問題描述 32 4.2.2 情境模擬 33 4.2.3 重功率參數設定 33 4.2.3 交期參數設定 36 第三節 實驗分析與討論 37 4.3.1 四種情境最佳時間 37 4.3.2 現況與研究模型比較 42 第五節 小結 44 第五章 結論與建議 46 第一節 結論 46 第二節 未來研究與建議 47 參考文獻 48

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