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研究生: 陳界瑀
Chen, Jie-Yu
論文名稱: 不同熱泵輔助蒸餾架構應用於甲醇/水與丙烯/丙烷分離系統之能量、可用能、經濟與碳排放評估
Energy, Exergy, Economic, and Carbon Emission Assessment of Different Heat Pump-Assisted Distillation Configurations for Methanol/Water and Propylene/Propane Separation Systems
指導教授: 李瑞元
Lee, Jui-Yuan
學位類別: 碩士
Master
系所名稱: 工學院 - 化學工程學系
Department of Chemical Engineering
論文出版年: 2026
畢業學年度: 114
語文別: 中文
論文頁數: 92
中文關鍵詞: 工業減碳製程設計HPADVC可用能分析
外文關鍵詞: Industrial decarbonization, Process design, HPAD, VC, Exergy analysis
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  • 面對能源需求與CO2排放增加,蒸餾因高能耗成為節能減碳的重要目標。本研究導入熱泵輔助蒸餾 (heat pump-assisted distillation, HPAD),期望藉由回收並再利用製程內部低溫廢熱,降低傳統蒸餾塔對外部能源之需求。研究中以甲醇/水與丙烯/丙烷兩雙成分分離系統為案例,分別代表高沸點差距與低沸點差距之分離情境,利用Aspen Plus建立傳統蒸餾塔Base case,並在相同產品規格下,以機械蒸氣再壓縮 (mechanical vapor recompression, MVR)、自熱回收技術 (self heat recuperation technology, SHRT)、塔底閃蒸 (bottom flashing, BF) 與閉循環蒸氣壓縮(closed-cycle vapor compression, VC) 等熱泵輔助蒸餾 (heat pump-assisted distillation, HPAD) 架構,進一步比較其能量、可用能、經濟與碳排放之效能。模擬結果顯示,兩種分離系統導入HPAD後皆能有效降低傳統蒸餾塔之能源需求,其中甲醇/水系統各HPAD架構之COP皆大於3.4,節能效率均高於71 %;丙烯/丙烷系統之COP皆大於4.1,節能效率均高於75 %,整體能耗表現優於甲醇/水系統。可用能分析結果顯示,因製程物流能量品質差異,甲醇/水系統之HPAD架構可用能效率均高於傳統蒸餾塔,而丙烯/丙烷系統則僅VC架構呈現較佳可用能效率。經濟分析方面,各案例皆具有一定經濟回收能力,回收年限均小於9.1年,部分條件下可低至0.6年。碳排放分析結果亦顯示,兩系統導入熱泵後,碳排放量皆明顯降低,整體碳減量均高於75 %;其中甲醇/水系統以SHRT架構之碳減量較佳,丙烯/丙烷系統則以VC架構具有較高減碳效益。綜合而言,HPAD有效降低傳統蒸餾製程之能源消耗與碳排放,並在部分架構下提升可用能效率與展現經濟可行性。

    With increasing global energy demand, distillation has become a major target for energy conservation and decarbonization because of its high energy consumption and widespread industrial use. Heat pump-assisted distillation (HPAD) has attracted considerable attention because it upgrades low-grade waste heat for reuse within the distillation column, thereby reducing energy consumption. This study evaluates HPAD performance using methanol/water and propylene/propane as representative separation systems with large and small boiling-point differences, respectively. Conventional distillation columns were established as base cases in Aspen Plus v14. Under identical product specifications, four HPAD configurations were systematically compared: mechanical vapor recompression (MVR), self-heat recuperation technology (SHRT), bottom flashing (BF), and closed-cycle vapor compression (VC). Performance was evaluated in terms of energy, exergy, economics, and carbon emissions. HPAD reduced energy consumption and CO2 emissions in both systems. For methanol/water, all configurations achieved coefficients of performance (COPs) above 3.4 and energy-saving efficiencies above 71 %. For propylene/propane, COPs exceeded 4.1 and energy-saving efficiencies exceeded 75 %. All configurations improved exergy efficiency for methanol/water, whereas only VC improved it for propylene/propane. All cases were economically feasible, with payback periods below 9.1 years, and reduced carbon emissions by more than 75 %. Overall, SHRT performed best for methanol/water, whereas VC was the most favorable configuration for propylene/propane.

    摘要 I EXTENDED ABSTRACT II 誌謝 VIII 目錄 IX 表目錄 XII 圖目錄 XIII 符號表 XIV 第1章 緒論 1 1.1 研究背景 1 1.2 研究動機 4 第2章 文獻回顧 5 2.1 熱泵 (HEAT PUMP) 5 2.1.1 AHP 5 2.1.2 MHP 7 2.1.3 機械蒸氣再壓縮 (mechanical vapor recompression, MVR) 7 2.1.4 自熱回收技術(Self-heat recuperation technology, SHRT) 8 2.1.5 塔底閃蒸 (bottom flashing, BF) 9 2.1.6 閉循環蒸氣壓縮 (closed-cycle vapor compression, VC) 10 2.1.7 熱泵與製程強化蒸餾技術之結合 11 2.2 可用能 (EXERGY) 12 2.2.1 可用能發展簡介 12 2.2.2 可用能概述 12 第3章 程序模擬 15 3.1 模擬工具 15 3.2 熱力學模型驗證 15 3.2.1 甲醇/水分離系統熱力學模型驗證 15 3.2.2 丙烯/丙烷分離系統熱力學模型驗證 16 3.3 傳統蒸餾塔BASE CASE 17 3.3.1 甲醇/水系統 18 3.3.2 丙烯/丙烷系統 19 3.4 HPAD模型設計 21 3.4.1 HPAD通用設計與單元操作限制 21 3.4.2 MVR、SHRT、BF、VC HPAD設計細節 22 3.5 效能分析 29 3.5.1 能量分析 29 3.5.2 可用能分析 29 3.5.3 經濟分析 30 3.5.4 碳排放分析 31 第4章 結果與討論 33 4.1 能量分析結果 33 4.1.1 系統間效能比較 33 4.1.2 相同進料組成,不同HPAD架構間效能比較 35 4.1.3 相同HPAD架構,不同進料組成間效能比較 36 4.2 可用能分析結果 39 4.2.1 系統間效能比較 39 4.2.2 相同進料組成,不同HPAD架構間效能比較 43 4.2.3 相同HPAD架構,不同進料組成間效能比較 43 4.3 經濟分析結果 44 4.3.1 系統間效能比較 44 4.3.2 相同進料組成,不同HPAD架構間效能比較 46 4.3.3 相同HPAD架構,不同進料組成間效能比較 47 4.4 碳排放分析結果 47 4.4.1 系統間效能比較 47 4.4.2 相同進料組成,不同HPAD架構間比較 49 4.4.3 相同HPAD架構,不同進料組成間比較 49 第5章 結論與未來工作 50 5.1 結論 50 5.2 未來工作 51 參考文獻 53 附錄 60

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