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研究生: 吳友績
Ngo, Huu-Tich
論文名稱: 混合動力車新型傳動系統之設計
On the Design of New Transmission Systems for Hybrid Electric Vehicles
指導教授: 顏鴻森
Yan, Hong-Sen
學位類別: 博士
Doctor
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2015
畢業學年度: 104
語文別: 英文
論文頁數: 179
中文關鍵詞: 混合動力車系統化設計流程設計方法混合傳動系統行星齒輪系
外文關鍵詞: Hybrid electric vehicle, systematic design approach, design methodology, hybrid transmission, planetary gear trains
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  • 近二十年來混合動力車迅速地發展。除了電動車之外,混合動力車是能夠降低油耗並減少污染的解決方案之ㄧ。
    本論文旨在發展一套系統化的設計流程,基於創意性機構設計方法之擴展,系統化地整合出所有可行混合動力車的傳動機構。本研究主要針對小客車的串聯-並聯式與並聯式兩種混合傳動系統進行分析及研究。最常用的混合傳動機構為單式行星齒輪系與複式行星齒輪系。透過創意性機構設計方法,有系統的整合混合傳動系統之可行行星齒輪系,再藉由動力源及離合器之配置技術,合成出無離合器與有離合器的混合傳動機構。
    本論文提出的設計方法,計合成出1組單式行星齒輪機構和32組複式行星齒輪機構,可應用於配置混合傳動機構。使用1組單式行星齒輪機構,分別合成出6種串聯-並聯式與3種並聯式之無離合器混合傳動機構,及22種串聯-並聯式和9種並聯式有離合器混合傳動機構。使用32組複式行星齒輪機構,分別合成出55種無離合器與69種有離合器的串聯-並聯式混合動力傳動機構。共有12組複式行星齒輪機構可使用於合成並聯式混合動力傳動機構,本研究使用其中4組複式行星齒輪機構做為例子,合成出27種無離合器並聯式混合動力傳動系統,與37種有離合器並聯式混合動力傳動機構。
    為了證明本研究提出的方法及合成系統之可行性,以4種新型混合動力傳動機構為例,說明工作原理、操作模式、運動分析與功流分析。

    Hybrid electric vehicle (HEV) has been developed rapidly over two decades. It is a promising solution for cutting down emission and reducing pollution beside electric vehicles.
    This dissertation proposes a systematic design approach, based on the extension of Yan’s creative mechanism design methodology, to systematically synthesize all feasible configurations of hybrid transmissions for HEVs. The two types of hybrid systems employed in passenger vehicles, series-parallel and parallel, are analyzed and studied. The mechanisms used in most hybrid transmissions are simple planetary gear trains (PGTs) and compound PGTs. The feasible PGTs for hybrid transmissions are systematically synthesized by using the creative design methodology. Then they are used for synthesizing clutchless and clutched hybrid transmissions by using the techniques of power arrangement and clutch arrangement.
    By applying the proposed design approach, one simple PGT and 32 compound PGTs that consist of two simple PGTs are systematically synthesized for hybrid transmissions. For hybrid systems with a simple PGT, 6 clutchless series-parallel and 3 clutchless parallel hybrid transmissions are obtained. And, 22 clutched series-parallel and 9 clutched parallel hybrid transmissions are synthesized corresponding to the obtained clutchless systems. For hybrid systems with 32 compound PGTs, 55 and 69 clutchless and clutched series-parallel hybrid transmissions are synthesized, respectively. In addition, only 12 feasible compound PGTs can be employed for parallel hybrid transmission synthesis. And, 4 potential PGTs are selected to synthesize corresponding 27 cluthless and 37 clutched parallel hybrid transmissions.
    To demonstrate the feasibility of the proposed approach and synthesized systems, 4 new hybrid transmissions are taken arbitrarily as numerical examples to illustrate the working principle with operation modes, along with kinematic and power flow analyses.

    CONTENTS 摘要 I ABSTRACT II ACKNOWLEDGEMENTS III CONTENTS IV LIST OF TABLES VIII LIST OF FIGURES IX NOMENCLATURES XII Chapter 1 Introduction 1 1.1 Motivations 1 1.2 Objectives 3 1.3 Organization of Dissertation 4 Chapter 2 Hybrid Electric Vehicles 7 2.1 Historical Development of HEVs 7 2.2 Advantages and Disadvantages of HEVs 9 2.3 Architectures of HEVs 11 2.3.1 Series HEVs 12 2.3.2 Parallel HEVs 14 2.3.3 Series-Parallel HEVs 15 2.3.4 Complex HEVs 16 2.3.5 Diesel Hybrid 17 2.3.6 Other Approaches to Vehicle Hybridization 17 2.4 Summary 18 Chapter 3 Transmissions of HEVs 19 3.1 Literature Review 19 3.1.1 Hybrid Transmission Systems 19 3.1.2 Design Methodologies 27 3.1.3 Kinematic Analysis 29 3.1.4 Torque, Power Flow and Transmission Efficiency 29 3.2 Classification of HEV Transmissions 30 3.3 Advanced Structures and Dynamics of HEVs 32 3.3.1 Principle of Planetary Gear Trains 32 3.3.2 Honda Acord and Mitsubishi Outlander PHEV Systems 35 3.3.3 Toyota Prius and Ford Escape Hybrid Transmissions 38 3.3.4 Toyota Camry Hybrid Transmission 40 3.3.5 GM Two-Mode and Timken Hybrid Transmissions 42 3.3.6 GM Chevy Volt Hybrid Transmission 46 3.3.7 Tsai’s Hybrid Transmission 49 3.4 Summary 53 Chapter 4 Configuration Synthesis Approach 55 4.1 Procedure of Configuration Synthesis 55 4.2 Existing Designs 56 4.2.1 Topological Characteristics 57 4.2.2 Operation Modes and Power Characteristics 58 4.3 Generalized Kinematic Chains 59 4.4 Feasible Specialized Chains 60 4.4.1 Mechanism Design Constraints 60 4.4.2 Specialization Procedure 62 4.5 Atlas of Mechanism Designs 63 4.6 Atlas of Clutchless Hybrid Transmissions 64 4.6.1 Input/output Constraints 64 4.6.2 Power Arrangement 65 4.6.2.1 Series-Parallel Hybrid Transmissions 66 4.6.2.2 Parallel Hybrid Transmissions 67 4.7 Atlas of Clutched Hybrid Transmissions 68 4.7.1 Required Operation Modes 68 4.7.2 Clutch Arrangement 70 4.7.2.1 Series-Parallel Hybrid Transmissions 70 4.7.2.2 Parallel Hybrid Transmissions 72 4.8 Novel Hybrid Transmissions 74 4.9 Summary 74 Chapter 5 Configurations Synthesis of Series-Parallel HEVs 75 5.1 Existing Series-Parallel Hybrid Transmissions 75 5.1.1 Topological Characteristics 75 5.1.2 Operation Modes and Kinematic Characteristics 76 5.2 Generalized Kinematic Chains 78 5.3 Feasible Specialized Chains 80 5.3.1 Mechanism Design Constraints 80 5.3.2 Specialization Procedure 81 5.4 Atlas of Mechanism Designs 85 5.5 Atlas of Clutchless Hybrid Transmissions 87 5.5.1 Inputs/output Constraints 87 5.5.2 Power Arrangement 88 5.6 Atlas of Clutched Hybrid Transmissions 90 5.6.1 Required Operation Modes 90 5.6.2 Clutch Arrangement 91 5.7 Summary 94 Chapter 6 Configuration Synthesis of Parallel HEVs 95 6.1 Existing Parallel Hybrid Transmissions 95 6.1.1 Topological Characteristics 96 6.1.2 System Operation Modes 97 6.1.3 Parallel System Classification 98 6.2 Generalized Kinematic Chains 99 6.3 Feasible Specialized Chains 99 6.3.1 Mechanism Design Constraints 100 6.3.2 Specialization Procedure 102 6.4 Atlas of Mechanism Designs 104 6.5 Atlas of Clutchless Parallel Hybrid Transmissions 104 6.5.1 Inputs/output Constraints 105 6.5.2 Power Arrangement 105 6.6 Atlas of Clutched Parallel Hybrid Transmissions 111 6.6.1 Required Operation Modes 111 6.6.2 Clutch Arrangement 111 6.7 Summary 117 Chapter 7 Examples of Novel Hybrid Transmissions 118 7.1 A Series-Parallel Hybrid Transmission Using a Simple PGT 118 7.2 A Parallel Hybrid Transmission Using a Simple PGT 121 7.3 A Series-Parallel Hybrid Transmission Using a Compound PGT 126 7.4 A Parallel Hybrid Transmission Using a Compound PGT 130 7.5 Summary 135 Chapter 8 Conclusions and Suggestions 136 REFERENCES 139 Appendix A Atlas of Schematic Diagrams of Compound PGTs 149 Appendix B Atlas of Clutchless Series-Parallel Hybrid Transmissions 150 Appendix C Atlas of Clutched Series-Parallel Hybrid Transmissions 152 Appendix D Atlas of Clutchless Parallel Hybrid Transmissions 155 Appendix E Atlas of Clutched Parallel Hybrid Transmissions 159 VITA 162 自述 163 COPYRIGHT STATEMENT 164

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