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研究生: 黃士文
Huang, Shih-Wun
論文名稱: 剪力式壓電晶體噴墨頭陣列設計研究
Studies on Shear Mode Piezoelectric Ceramic Printhead Array Design
指導教授: 賴維祥
Lai, Wei-Hsiang
學位類別: 碩士
Master
系所名稱: 工學院 - 航空太空工程學系
Department of Aeronautics & Astronautics
論文出版年: 2005
畢業學年度: 93
語文別: 中文
論文頁數: 95
中文關鍵詞: 剪力式壓電噴墨頭模擬
外文關鍵詞: shear mode, piezoelectric, printhead, simulation
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  •   隨著噴墨技術的進步,噴墨技術不再只是應用在傳統列印市場上,近年來由於平面顯器以及半導體業的蓬勃發展,產品需求量的急劇上升下,為了降低成本以及節省製程時間,傳統的黃光微影製程已漸漸不敷使用,紛紛尋求新的製程技術,這之中最被廣為應用的,就是壓電致動式噴印技術。

      本研究之目的在於研究一種新的壓電式噴墨頭製造技術,不同於傳統的壓電式噴墨頭製造所採用的黃光微影技術,改以晶圓切割的方式同時切割出流道以及壓電致動牆,可以大幅降低製造成本及時間,並且具有高於傳統壓電噴墨頭設計將近兩倍的噴孔密度。以ANSYS模擬分析發現此噴墨頭噴射一50~80 pl.的液滴所需的電壓為30~50伏特之間。並由對電極覆蓋長度與致動牆形變量的關係模擬發現為一非線性關係,在電極覆蓋長度達55~60%致動牆高度時,致動牆的變形量有明顯的上升。

     With the progress of the ink-jet technologies, the ink-jet technologies have not just application to traditional printing market. In recent years, the development of the flat-display technologies are rising and flourishing and the requirement of displayers is increasing largely. For coat down and manufacture time saving, the yellow light process is not satisfied by industry. Therefore, the industry starts to find new process and among these processes, the piezoelectric printing technology is applied most popularly.

     This paper’s purpose is to study one kind of new process technology of piezoelectric printing head which is different from traditional yellow light process. Using wafer-cutting technology to form the channels and acting walls can reduce manufacture cost and time substantially.

     As the MEMS manufacturing is time consuming and the assembly is still on the way. We use finite element analysis simulation, and find that for firing an 50~80 pl. droplet we most apply 30~50 voltage different pulse to this new piezoelectric printhead. By simulating the relationship between different electrodes cover length and the cross area change of ink channel under the same applied external Voltage, the result shows when the electrodes cover length is about 55%~60% of actuator wall high, the quantity of ink channel cross area change has obviously rising.

    摘要 英文摘要 誌謝 目錄 I 表目錄 IV 圖目錄 V 第一章 緒論 1 1.1研究動機 1 1.2文獻回顧 15 1.2.1壓電性及PZT發展史 15 1.2.2 壓電噴墨技術的發展 16 1.3研究目的 18 第二章 壓電理論與推導 20 2.1壓電現象的由來 20 2.2鐵電性質 22 2.3鐵電域與極化 23 2.4壓電效應 24 2.4.1正壓電效應 25 2.4.2逆壓電效應 25 2.5壓電方程式 26 第三章 新式壓電噴墨頭設計及製造 35 3.1新型剪力式壓電噴墨頭致動概念 35 3.2新型剪力式壓電噴墨頭設計 36 3.3製程設計流程 38 3.4新型噴墨頭基本尺寸設計 39 3.5製程設計 40 3.6壓電式噴墨頭陣列製造 46 第四章 有限元素法分析模擬 51 4.1致動牆致動機制描述 51 4.2模型建構 52 4.3致動牆應力分佈模擬 53 4.4致動牆應變分佈摸擬 54 4.5相同的外加電場下,不同的電極長度所造成的應變關係 56 第五章 結果與討論 59 5.1製程討論 59 5.2有限元素分析討論 66 第六章 結論 71 第七章 未來展望 73 參考文獻 74 附錄一 76 附錄二 77 附錄三 78

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