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研究生: 郭育志
Guo, Yu-Zhi
論文名稱: 甲醇部分氧化於噴霧及瑞士捲反應器之氫氣生成
Hydrogen production from partial oxidation of methanol by sprays and in Swiss-roll reactor
指導教授: 陳維新
Chen, Wei-Hsin
學位類別: 碩士
Master
系所名稱: 工學院 - 航空太空工程學系
Department of Aeronautics & Astronautics
論文出版年: 2018
畢業學年度: 106
語文別: 英文
論文頁數: 78
中文關鍵詞: 甲醇部分氧化噴霧系統水氣轉移反應甲烷化白金和鈀觸媒氫氣產率瑞士捲反應器熱循環過量焓之回收
外文關鍵詞: Partial oxidation of methanol (POM), Sprays, Water gas shift reaction, Methanation, Platinum (Pt) and palladium (Pd) catalysts, H2 yield, Swiss-roll reactor, heat recirculation, excess enthalpy recovery.
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  • 由於全球的能源危機以及環境問題日益嚴重,潔淨能源在近幾年愈被重視,而氫能源被視為具有前景的能源之一。產氫為氫能源應用之第一步驟,現今,許多熱化學反應已被應用於氫氣之生產,部分氧化反應為其中之一。部分氧化反應為一個放熱反應,其具有能被貴金數觸媒快速啟動並且無需要提供額外熱能之優點。甲醇在反應及實驗操作上的許多優點,被視為現今良好的氫氣載體。本研究探討了使用觸媒進行甲醇部分氧化於不同反應器中之氫氣的生成,共分為兩個部分。在第一部分,白金及鈀觸媒被用於噴霧系統下觸發甲醇部分氧化反應,在第二部分,瑞士捲反應器被用於白金觸媒觸發甲醇部分氧化,並提供了熱交換與預熱進料氣體之效果。
    在第一部分的研究,三種低貴金屬含量 (0.2 wt%)之觸媒,Pt/Al2O3, h-BN-Pt/Al2O3及h-BN-Pd/Al2O3被用於觸發甲醇部分氧化反應,並探討氧碳比 (O2/C)對其結果之影響。由結果得知,白金觸媒可於室溫下起動甲醇部分氧化反應,而鈀觸媒則需先進行預熱。研究結果顯示,當O2/C比增加,反應溫度也隨之上升。最佳的氫氣產率為O2/C= 0.6,此結果代表了由甲醇之部分氧化到燃燒反應之轉變點。當O2/C達到0.7時,進料甲醇幾乎可以被反應消耗。整體而言,氫氣生成之效果為h-BN-Pt/Al2O3 > Pt/Al2O3 > h-BN-Pd/Al2O3,也表示了白金比起鈀觸媒具有更好的產氫效果。由熱力學分析之結果得之,理論的氫氣產率會隨著O2/C上升而下降,與本研究結果相呼應。在使用h-BN-Pt/Al2O3進行反應之結果中,實驗得到的氫氣產率與理論值相比,在O2/C= 0.8時,其值可以超過99%。然而最佳的氫氣產率為1.66 mol (mol methanol)-1,當O2/C= 0.6時,氫氣產率可以達到氫氣理論產值的91.3 %。研究中得到的結果提供甲醇部分氧化在工業中製氫之應用。
    在第二部分的研究,探討瑞士捲反應器甲醇部分氧化之反應特性和性能,並將產物氣體中過量的焓轉移到反應器中進行熱交換,進而預熱進料氣體。此部分研究中,使用了h-BN-Pt/Al2O3做為觸媒於室溫下進行甲醇部分氧化反應之冷起動。研究中分為三個階段,探討了三個重要的參數,甲醇流量 (0.5 及 0.6 mL min-1)、進料氣體之氧氣濃度 (21- 35 vol%),以及O2/C比(1.0-3.0)對甲醇部分氧化產氫效果之影響。實驗結果顯示,進料氣體可被順利地預熱,其溫度可達100 °C。第一階段結果顯示,當甲醇流量為0.5 mL min-1時,會比流量為0.6 mL min-1時具有更好之氫氣濃度與產率,當O2/C=1.0時,得到最好的氫氣濃度 (22%),並決定了第二及第三階段之流量控制。第二階段的結果顯示,隨著進料氣體之氧氣濃度增加時,當O2/C=1.5時,得到氫氣之濃度從18.5%上升至21.8%。隨著進料氣體流速的降低,氫氣產率降低。第三階段之結果顯示,當O2/C=2.5時,具有最佳的氫氣產率1.93 mol (mol methanol)-1,而此時的氫氣濃度為23.5%。

    Due to the energy crisis and the environmental issues increasingly serious, the clean energy has been emphasized in recent years. Hydrogen energy is regarded as a promising energy in the future. Producing hydrogen is the first step of hydrogen energy. There are many thermal chemical methods to produce hydrogen. Partial oxidation (POX) is a type of thermal chemical methods. POX is an exothermal reaction and it can be triggered in a fast time without any additional heating equipment by some noble-metal catalysts. Methanol is a hydrogen carrier because of many advantages for the experiment. In this research, hydrogen production by POM with catalysts is divided into two parts. In the first part, Pt and Pd catalysts are employed to trigger POM in the sprays system. In the second part, a Swiss-roll reactor is used to provide heat exchange and preheat feed gas by POM with Pt catalyst.
    In the first part of this research, the hydrogen production performances of the partial oxidation of methanol (POM) under sprays are investigated. Three different catalysts of Pt/Al2O3, h-BN-Pt/Al2O3, and h-BN-Pd/Al2O3 with ultra-low Pt and Pd contents (0.2 wt%) are utilized, and the influence of the O2-to-methanol molar (O2/C) ratio on POM is examined. It is found that POM can be triggered in cold start using the Pt/Al2O3 and h-BN-Pt/Al2O3, whereas the h-BN-Pd/Al2O3 needs to be preheated to drive POM. Increasing the O2/C ratio raises the reaction temperature. The maximum H2 yield is always located at O2/C=0.6, which stands for the transition point of the chemical reaction dominated by partial oxidation to combustion. Once the O2/C ratio is 0.7, methanol is almost consumed in three catalysts. Overall, the H2 production under the aids of the catalysts is characterized by h-BN-Pt/Al2O3 > Pt/Al2O3 > h-BN-Pd/Al2O3, revealing the better performance of Pt than Pd. The thermodynamic analysis indicates that the theoretical H2 yield declines with raising the O2/C ratio, whereas the measurements suggest that the H2 production increases. For the h-BN-Pt/Al2O3 catalyst, its maximum performance, namely, the ratio of the experimental H2 yield to the theoretical one, develops at O2/C=0.8 where the value is beyond 99%. However, the maximum H2 yield of 1.66 mol (mol methanol)-1, corresponding to the performance of 91.3%, is located at O2/C=0.6 which is recommended for operation. The obtained results and findings can provide useful insights into the application of POM for hydrogen production in industry.
    In the second part of this research, Methanol partial oxidation (POM) and heat recirculation in a Swiss-roll reactor are investigated experimentally. The reaction of POM in the reactor is triggered over an h-BN-Pt/Al2O3 catalyst from cold start. The effects of methanol flow rate (0.5 and 0.6 mL min-1), O2 concentration (21-35 vol%), and O2-to-methanol molar (O2/C) ratio (1.0-3.0) on the performance of POM are examined. Heat exchange by transferring the excess enthalpy in the product gas to the feed gas is achieved in the reactor where the temperature of the feed gas before entering the catalyst bed can be promoted to around 100 °C. The experimental results indicate that a methanol flow rate of 0.5 mL min-1 leads to more H2 production compared to that obtained with a flow rate of 0.6 mL min-1. In the conducted Swiss-roll reactor, oxygen supply plays an important role in accomplishing POM, and the O2/C ratio should be controlled beyond 1.0. By increasing the O2 concentration, the H2 concentration can be increased from 18.5 to 21.8% at O2/C=1.5. However, the H2 yield decreases, resulting from progressively dominant combustion mechanism. At a fixed GHSV of 10,000 h-1, the optimal O2/C ratio for H2 production is 2.5, for which the H2 concentration and H2 yield are 23.5 % and 1.93 mol (mol methanol)-1, respectively. Overall, POM along with heat recirculation in the Swiss-roll reactor can efficiently produce H2, and the excess enthalpy recovery in the reactor can improving energy utilization, thereby implementing negative emission technology.

    中文摘要 i Abstract iii 誌謝 vi Table of Contents vii List of Tables ix List of Figures x Chapter 1 Introduction 1 1.1 Background 1 1.2 Motivation and objective 3 1.3 A schematics of experimental procedure 4 Chapter 2 Literature review 6 2.1 Partial oxidation of methanol (POM) by noble-metal-based catalysts 6 2.2 Applications of sprays 9 2.3 Applications of Swiss-roll reactor 10 Chapter 3 Methodology and experiment procedure 14 3.1 Analysis of catalysts 14 3.2 Reaction system 15 3.2.1 The spray system 15 3.2.2 The system with Swiss-roll reactor 17 3.3 Experimental procedure 20 3.3.1 The experimental procedure and operating conditions with sprays …………………………………………………………………….20 3.3.2 The experimental procedure and operating conditions with the Swiss-roll reactor 23 3.4 Reproducibility 26 Chapter 4 Results and Discussion 30 4.1 Catalyst characterization 30 4.2 Hydrogen production characteristics of POM over Pt and Pd catalysts under sprays 36 4.2.1 Transient temperature distributions 36 4.2.2 Transient gas concentration distributions 38 4.2.3 Steady state behavior of gas concentrations 41 4.2.4 Reaction temperature in steady state and methanol conversion 44 4.2.5 Hydrogen yield 47 4.3 Hydrogen production of methanol partial oxidation over h-BN-Pt/Al2O3 catalyst in a Swiss-roll reactor 50 4.3.1 Transient reaction dynamics 50 4.3.2 Effect of methanol flow rate 53 4.3.3 Effect of O2 concentration 59 4.3.4 Effect of O2/C ratio with fixed GHSV 63 Chapter 5 Conclusions and Future Work 67 5.1 Conclusions 67 5.2 Future work 69 References 70 自述 77

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