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研究生: 林宏儒
Lin, Hung-Ju
論文名稱: 複合式固態氧化物燃料電池發電系統之熱電效率提升
Enhancing Thermal and Electrical Efficiency of Integrated Hybrid SOFC Systems
指導教授: 賴新一
Lai, Hsin-Yi
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2020
畢業學年度: 108
語文別: 中文
論文頁數: 89
中文關鍵詞: 固態氧化物燃料電池陽極尾氣回收熵增原理可用能分析
外文關鍵詞: Solid Oxide Fuel Cell, Anode off-gas recycle, Principle of the increase of entropy, Exergy analysis
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  • 本研究主要研究對象為中溫固態氧化物燃料電池(Solid Oxide Fuel Cell, SOFC)系統,在結合不同類型之陽極尾氣回收(Anode Off-Gas Recycle, AGR)模組下,比較陽極尾氣回收對於系統電效率之影響。其中,陽極尾氣回收模組可細分為高溫陽極回收與低溫陽極回收,透過分析兩系統在電堆燃料使用率、陽極回收率與空氣燃料比等不同的操作條件下的熱電效率之差異,並利用熵增原理與可用能分析各組件不可逆之能量損失,進一步分析各組件對於系統熱電效率之影響權重,並且於論文最終提出優化設計之系統設計,達到改善與提升系統效率之功效。
    為了進行一系列系統數值模擬與計算,本文透過熱力學法進行系統能量傳遞之計算並搭配第二定律熵與㶲分析,探討SOFC系統各組件之性能變化。根據數值計算之結果可知,在相同的陽極回收率、電堆燃料使用率與空氣燃料比時,高溫陽極回收SOFC發電系統的電效率皆比低溫陽極回收系統來得高,最高電效率值為63.35%。
    在熵增與可用能方面,高溫陽極回收系統SOFC的熵增率較低溫陽極回收系統低一些,因此在高溫陽極回收系統有較好的可用能效率。並且可以得知組件的出入口溫差、化學反應與對外界熱傳皆會影響熵增率,尤其燃燒室入出口溫差過大時,對於熵增率的影響最大。
    本文除了前述進行陽極尾氣回收系統進行效率與可用能分析外,也針對陽極尾氣回收系統進行優化設計,進而提出利用甲烷二氧化碳重組方式,將甲烷與二氧化碳部分轉換成一氧化碳與電堆所需的氫氣,除了提高3%進入電堆的氫氣濃度與氫氣流量增加10%,使電堆增加發電量與發電效率達58.63%,亦可減少進入電堆之碳氫燃氣濃度,進而避免電堆碳沉積,提升系統壽命。
    最後,為了有效地利用系統剩餘尾氣,透過結合氣渦輪機與有機朗肯循環之複合發電系統以提升系統之整體效率,其整體系統效率分別提升了10%與6%左右。

    This research investigates the system electrical efficiency for intermediate temperature Solid Oxide Fuel Cells (SOFC) combined different modes of anode off-gas recycle (AGR). Furthermore, anode off-gas recycle modes can be classified into high temperature anode off-gas recycle (HT-AGR) and low temperature anode off-gas recycle (LT-AGR). And we modulate different operating conditions like stack fuel utilization, anode recycle ratio and air/fuel ratio to analyze two systems’ thermal and electrical efficiency. By analyzing the weight of each component's influence on the system’s thermal and electrical efficiency with entropy increase principle and exergy. And finally proposing the optimized design of system to improving the system efficiency.
    In order to numerical simulate and calculate system’s performance, using thermodynamics law and second law to analyze the change of system’s components’ energy transfer. According to the results of numerical calculations, HT-AGR SOFC system’s electrical efficiency is higher than LT-AGR’s, and the highest value is 63.35%.
    In terms of entropy increase and exergy, the HT-AGR system’s stack entropy increase rate which is lower than LT-AGR’s. So HT-AGR system’s exergy efficiency is higher than LT-AGR system. And it can be known that the temperature difference between the inlet and outlet of the component, the chemical reaction and the heat transfer to the environment will affect the entropy increase rate, especially when the temperature difference between the inlet and outlet of the burner is too large, the effect on the entropy increase rate is greatest.
    In addition to the aforementioned analysis of the system efficiency and exergy, also optimizes the design of the AGR system. And we propose the design by using CH4–CO2 reforming to partially convert methane and carbon dioxide into carbon monoxide and hydrogen required for the stack. This method increases the hydrogen concentration 3% into the stack and the flow rate 10%. Also increasing the stack output power and the power efficiency achieve to 58.63%. According to this result, the concentration of hydrocarbon fuel can be reduced before entering the stack that not only avoids carbon deposition in the stack but also improves the operating life.
    Finally, in order to effectively use the exhaust gas of the system, the overall efficiency of the system was improved by a combined power generation system combining gas turbine (GT) and organic Rankine cycle (ORC). The overall system efficiency of combined GT and ORC which increased about 10% and 6% respectively.

    中文摘要 II Extend Abstract IV 致謝 X 目錄 XI 表目錄 XIV 圖目錄 XV 符號目錄 XVIII 第一章 緒論 1 1.1 研究動機 1 1.2 研究目的 4 1.3 章節瀏覽 5 第二章 文獻回顧與基本理論 7 2.1 SOFC發電原理與回顧 7 2.2 SOFC發電系統發展與回顧 10 2.3 SOFC發電系統熱電效率之回顧 12 2.4 本研究之基本假設 14 第三章 SOFC發電系統架構與熱力分析 18 3.1 SOFC發電系統與各組件之運作原理及熱力評估 18 3.2 影響整體系統性能之關鍵運作條件與性能評估 26 3.2.1 SOFC發電系統高低溫陽極回收之架構說明 26 3.2.2 陽極尾氣回收操作條件之影響與性能評估 27 3.2.3 電堆燃料使用率操作條件之影響與性能評估 27 3.2.4 空氣燃料比操作條件之影響與性能評估 28 3.3 SOFC系統組件能量損失之熵增與可用能評估 32 3.4 SOFC發電系統之熱電效率評估 35 3.5 以甲烷二氧化碳重組作SOFC發電系統性能優化之設計 36 3.6 SOFC結合氣渦輪機循環以提升系統電效率之設計 36 3.7 SOFC結合有機朗肯循環以提升系統熱效率之設計 37 第四章 SOFC複合發電系統之熱電效率模擬與提升 40 4.1 SOFC電堆之設計與發電性能模擬 40 4.2 陽極回收率對於系統熱電效率與溫度之影響 43 4.3 電堆燃料使用率對於系統熱電效率與溫度之影響 48 4.4 空氣燃料比對於系統熱電效率與溫度之影響 53 4.5 以熵增與可用能分析系統組件之能量損失與整體效率改善 57 4.6 系統優化設計之提出與熱電效率分析 62 4.7 系統整體操作優化與回歸分析 68 4.8 SOFC-GT發電系統設計之提出與系統性能分析 76 4.9 SOFC-ORC發電系統設計之提出與系統性能分析 79 第五章 研究結論與未來展望 81 5.1 研究結論 81 5.2 未來展望 84 參考文獻 85

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