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研究生: 葉力旗
Yeh, Li-chi
論文名稱: 應用數位影像相關法於白光干涉形貌量測之縫合
Stitching of White-Light Interferometry Profile by Applying Digital-Image-Correlation Method
指導教授: 陳元方
Chen, Terry Yuan-Fang
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2007
畢業學年度: 95
語文別: 中文
論文頁數: 96
中文關鍵詞: 數位影像相關法相位移三維輪廓縫合白光干涉
外文關鍵詞: White-Light Interferometry, Digital-Image-Correlation Method, three dimension stitching, Phase shifting
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  • 本研究主要的目的在建立大水平量測範圍之白光干涉技術,以利大面積微結構表面形貌量測,特別針對微機電元件的表面形貌作非破壞性且高解析度的量測。

    白光干涉技術根據白光具有連續波長之頻譜,使得干涉條紋具同調長度較短的特性。因此本研究利用Mirau物鏡搭配光學顯微鏡來架設白光干涉儀,搭配相移演算法,找出干涉條紋的最大強度位置,來重建待測試件之三維形貌。並將實驗量測之結果與Alpha-Step量測儀所量測之結果驗證比對,及評估量測系統之再現性(3σ)。在影像縫合部分,主要增加水平量測範圍,透過數位影像相關法將不同位置之影像與三維形貌進行縫合。首先將兩個不同位置且具相同特徵之影像進行拉普拉斯濾波,再從兩張影像之重疊區域選取比對之遮罩判別影像縫合之位置,最後將此影像術應用到白光干涉量測三維形貌之縫合,以驗證本研究之可行性。

    由實驗結果可知,濾波影像在選用的比對遮罩標準差達7.1以上,會使得縫合精確度達 1 pixel,而在三維形貌縫合處之誤差,其平均誤差可在20nm以內。

    This thesis aims to build a large horizontal range of white light interferometry techniques applied in the mirco-structure surface profile measurement. It particularly focuses on the surface profile of micro-eletro-mechanical to perform the non-destructiveness and high resolution profile measurement.

    Based on its frequency spectrum characteristics of continuous wavelength, the white light interferometry technique shortens coherence length significantly. In experiment setup, we adopt a Mirau objective which specifically designed for interferometer to build the white light interferometer, and work with phase shifting algorithm to find out the position of the maximum intensity of interference fringes and finally reconstruct the topography of sample. In addition, we compare the result of experiment with the Alpha-Step instruments, and evaluate 3 sigma of measurement system. As for the large horizontal measurement range, we stitch the image and 3D profile of different position by using digital-image-correlation method. Firstly, we capture the two images that have the same feature from different position to transact the Laplacian filter, and select the area to compare each other to find out the stitching position from overlapping area of the two images. Finally, this study applies image stitching position to stitch the 3D profile of the white light interferometry and confirm the research feasibility.

    The experiment results show that stitching precision will achieve 1 pixel when standard deviation of comparison area of image exceed 7.1,and the error of 3D profile stitching is under 20 nm.

    中文摘要要................................................I 英文摘要..................................................II 致謝.....................................................III 目錄......................................................IV 圖目錄...................................................VII 表目錄.....................................................X 符號說明..................................................XI 第一章 緒論 1.1 研究背景.............................................1 1.2 研究目的.............................................3 1.3 文獻回顧.............................................4 1.4 本文架構............................................10 第二章 白光干涉理論與方法 2.1 簡介................................................11 2.2 白光干涉原理........................................11 2.3 七步相位移法........................................16 2.4 局部線性之誤差......................................19 2.5 絕對條紋相位的判定和高度計算........................20 第三章 數位影像相關法原理 3.1 物體移動前後之相關位置..............................22 3.2 數位影像之相關性....................................23 3.3 影像內插法..........................................25 3.4 影像縫合方法........................................27 3.5 高通濾波器之選擇....................................33 3.6 比對遮罩之標準差對準確性的影響 3.6.1 影像未經高通濾波...............................36 3.6.2 影像經高通濾波.................................39 3.7 比對遮罩大小之選擇..................................45 第四章 實驗裝置、量測試件與步驟 4.1 白光干涉儀與影像擷取系統............................47 4.2 移動平台與壓電控制系統..............................49 4.3 量測試件介紹 4.3.1 矽薄膜微小試件................................. 51 4.3.2 BM玻璃..........................................51 4.3.3 RGB試件.........................................52 4.4 實驗量測步驟 4.4.1 七步相移法量測步驟..............................53 4.4.2 影像縫合步驟...................................55 4.5 形貌量測儀簡介......................................57 第五章 實驗結果與討論 5.1 不同光源對量測結果影響 5.1.1 光源性質的量測..................................58 5.1.2 不同光源量測結果................................59 5.2 七步相位移法的量測結果與準確性 5.2.1 矽薄膜試件量測..................................68 5.2.2 BM玻璃試件量測..................................70 5.2.3 相移法之再現性(3σ)精度.........................71 5.3 三維輪廓之表面傾斜量測極限分析......................75 5.4 顯微影像之縫合......................................77 5.5 白光干涉量測試件三維形貌之縫合......................79 5.6 3x3區域三維形貌之縫合...............................86 第六章 結論與未來展望 6.1 結論................................................92 6.2 未來展望............................................93 參考文獻..................................................94

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