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研究生: 黃欽煌
Huang, Chin-Huang
論文名稱: 鋼軌研磨的科學與工藝探究
Research on The Science and Technology of Rail Grinding
指導教授: 郭振銘
Kuo, Chen-Ming
學位類別: 碩士
Master
系所名稱: 工學院 - 土木工程學系
Department of Civil Engineering
論文出版年: 2025
畢業學年度: 113
語文別: 中文
論文頁數: 82
中文關鍵詞: 鋼軌研磨髮絲細紋波狀磨耗
外文關鍵詞: Rail grinding, Head checks, Corrugation
相關次數: 點閱:16下載:5
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  • 鋼軌研磨在近代軌道維護工作中,是一項關鍵的軌道維護技術,目的在保持鋼軌的表面滑順、平整與縱橫斷面之標準性,進而提高列車運行於鋼軌面的舒適性和安全性。
    鋼軌研磨不僅能改善鋼軌表面的缺陷,如髮絲細紋與波狀磨耗等缺陷,並能改善列車運行之噪音與舒適度,如鋼軌踏面廓形修正,且有助於延長鋼軌的使用壽年等優勢。臺灣第一台自購之自動化磨軌車是從臺北捷運公司於2001年正式購入引進,開啟了台灣軌道業界對於鋼軌研磨的了解與應用,透過研磨鋼軌,不僅延長了鋼軌使用壽命,也大幅降低了運行噪音與列車振動,對提升乘客舒適度與行車安全性有顯著貢獻。目前台灣各家捷運公司及高鐵公司之軌道維修策略大多採用鋼軌研磨車(Rail Grinding Machine)進行鋼軌研磨作業。
    本研究目的在說明鋼軌研磨的科學方法以及鋼軌研磨的工藝品質,探討採用鋼軌研磨與不採用鋼軌研磨對於鋼軌耐用年限的影響。
    本研究選擇二組軌道線形相似之路段,一組為定期進行鋼軌研磨路段,一組為無進行鋼軌研磨路段,經過三年長期監測,差異比對鋼軌研磨對於鋼軌耐用年限之影響。再評估計算若不採取定期鋼軌研磨保養,當鋼軌磨耗達維修值再直接進行換軌之成本效益。
    對於定期採用鋼軌研磨之軌道養護方式,將可延緩鋼軌磨耗生成並延長鋼軌換軌之時間,可做為軌道養護之參考。

    Rail grinding is a crucial maintenance technique in modern railway systems, aimed at preserving the smoothness, flatness, and profile accuracy of rail surfaces. It improves ride comfort and operational safety by eliminating surface defects such as head checks and corrugation, reducing noise, and extending rail life.
    In Taiwan, the introduction of the first automated rail grinding vehicle by Taipei Metro in 2001 marked a turning point in the adoption of this technology. This study investigates the scientific principles and technical quality of rail grinding, comparing the long-term effects of periodic grinding with no grinding.
    Two track sections with similar alignment were monitored over three years—one with regular grinding and the other without.
    Results show that regular rail grinding significantly prolongs rail service life and reduces maintenance costs. A cost-benefit analysis further demonstrates the economic advantage of preventive grinding over reactive rail replacement. These findings support the adoption of rail grinding as a standard maintenance strategy in Taiwan's railway systems.

    摘要I EXTENDED ABSTRACTII 致謝IX 目錄X 表目錄XIII 圖目錄XIV 第一章 緒論1 1.1前言 1 1.2研究動機與目的2 1.3研究方法與流程3 1.4文獻回顧5 1.4.1 鋼軌研磨車起源5 1.4.2 鋼軌研磨延長鋼軌耐用年限6 第二章 鋼軌研磨之目的與作業方式8 2.1 鋼軌研磨之目的8 2.1.1 消除波狀磨耗8 2.1.2.修復鋼軌表面缺陷13 2.1.3.優化輪軌接觸狀態16 2.1.4.降低噪音與振動18 2.1.5延長鋼軌耐用年限18 2.2 鋼軌研磨之策略及作業方式19 2.2.1鋼軌研磨之策略19 2.2.2鋼軌研磨之作業方式20 2.2.3 磨軌車作業方式21 2.2.4 研磨角度及範圍23 2.2.5 研磨後的清潔處理29 2.3 鋼軌研磨標準31 2.3.1 興建階段31 2.3.2 營運階段32 2.3.3研磨後允收標準之探討33 第三章 鋼軌研磨對鋼軌耐用年限之預測37 3.1 鋼軌耐用年限預測方式37 3.1.1總通過噸數計算法37 3.1.2磨耗量計算法41 3.1.3 決定鋼軌耐用年限評估方式42 3.2 研磨與未研磨鋼軌之差異比較43 3.2.1量測方式43 3.2.2量測環境47 3.2.3鋼軌磨耗統計50 3.2.4鋼軌磨耗差異說明54 3.2.5 研磨對鋼軌耐用年限之影響56 3.3 採用鋼軌研磨與完全不磨之成本差異57 3.3.1 鋼軌研磨之成本推估57 3.3.2 磨軌與不磨軌之成本差異60 第四章 結論與建議61 4.1 結論61 4.2 建議62 參考文獻63

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