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研究生: 蘇振山
Su, Chen-shan
論文名稱: 微工廠影像伺服定位控制應用之研究
The research on applications of visual servo position control in micro factory
指導教授: 張仁宗
Chang, Ren-jung
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2008
畢業學年度: 96
語文別: 中文
論文頁數: 97
中文關鍵詞: 微型工廠撓性機構區域邊緣統計法影像伺服定位
外文關鍵詞: visual servo position, micro compliant mechanism, micro factory, regional edge statistics
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  • 微型工廠主要包含加工組裝系統、材料進給系統與物件傳輸系統三大部份,其中伺服定位控制為此三大系統之核心技術。本文中首先介紹一些常用於邊緣偵測、影像分割與影像形態學的方法,與離散小波轉換於影像壓縮與過濾雜訊時的應用,接下來描述本文的視覺系統架構,並以多重子區域邊緣統計法作為微工廠中影像伺服定位控制的技術,最後本文使用「光機電系統控制實驗室」歷年來研究之微夾持器,發展以DSP為運算處理器的PC-based 微物件自動化微操縱之影像伺服定位控制應用,其中本實驗用於物件傳輸系統的微夾持器為一使用PU為材料,大小為669×546×100μm^3,且以壓電致動器驅動的撓性微夾持器,而可夾持的微物件大小為直徑約30~80μm之細長圓柱,並增加了置物平台的運動自由度以完成物件進給系統的功能。最後本研究成功地完成微工廠中直徑50μm的微物件之自動化輸送、定位、搬運與傳輸。

    The micro factory is composed of three systems. These systems are manufacture and assembling system, the material supply system and the object transport system, and the servo position control is the central technique of these systems. In this thesis, at first I will introduce some general methods for image processing, it include image edge detection, image segmentation, Morphological image processing and the applications of digital wavelet transform about image compression and noise filtering. Next, I will describe the structure of visual system and utilize regional edge statistics algorithm with multiple sub-domain to be an important technique of visual servo position control in the micro factory. Finally, the micro-compliant gripper developed by “Opto-Mechatronic System Control Laboratory” is utilized to develop a PC-based visual servo system with digital signal processor (DSP) and applied to automatic micromanipulation of object. In the experiment, the tool of object transport system is utilizing a piezo-drived compliant micro gripper with size of 669×546×100μm3 and can grasp the thin cylinder with diameter 30~80μm; and further, to increase the DOF of the object stage to accomplish the material supply system. Finally, The research achieved to supply, position, carry and transport the object with diameter 50μm automatically in micro factory.

    中文摘要 I Abstract II 誌謝 III 目錄 IV 表目錄 VII 圖目錄 VIII 符號 XI 第一章 緒論 1 1-1前言 1 1-2文獻回顧 1 1-2.1加工組裝系統 2 1-2.2材料進給系統 5 1-2.3物件傳輸系統 5 1-2.4核心技術 6 1-3視覺伺服技術 8 1-3.1視覺伺服架構 8 1-3.2視覺伺服相關研究 9 1-4研究目標與方法 12 1-5本文架構 13 第二章 機械視覺與圖形識別 14 2-1 影像前處理 14 2-1.1平滑濾波器 14 2-1.2快速計算法 16 2-2 邊緣偵測 16 2-2.1梯度函數-索貝爾(Sobel) 17 2-2.2二階導數-拉普拉斯(Laplacian) 19 2-3 影像形態學 20 2-3.1 影像形態學-膨脹(Dilation) 20 2-3.2 影像形態學-侵蝕(Erosion) 21 2-3.3 影像形態學-斷開與閉合(Opening and Closing) 22 2-4 影像分割與圖形萃取 23 2-4.1 機率與統計 23 2-4.2 設定閥值 23 2-5 小波理論 25 2-5.1 離散小波轉換 25 2-5.2 離散Haar小波 26 2-6 本章總結 28 第三章 視覺伺服架構與影像定位演算法 29 3-1 視覺伺服系統 29 3-1.1影像硬體設備 29 3-1.2垂直正交投影法 32 3-1.3 攝影機架設方案 32 3-1.4視覺伺服架構 35 3-2 影像校準 36 3-3 影像定位演算法 38 3-3.1 相關演算法 38 3-3.2 多重區域邊緣統計法(RES with multiple sub-domain) 41 3-3 影像系統建模與控制 46 3-3.1 影像系統建模 47 3-3.2 控制器設計 51 3-4 本章總結 52 第四章 微物件夾持與搬運系統 53 4-1 微夾持系統 53 4-1.1端效器設計與製作 53 4-1.2微夾持器之組裝與測試 58 4-2 微物件傳輸系統 60 4-2.1 載具平台 60 4-2.2 載物平台 61 4-3 工作空間的配置 63 4-4 本章總結 64 第五章 系統整合與測試 65 5-1系統整合 65 5-1.1硬體整合 65 5-1.2軟體整合 66 5-2 DSP實現影像定位演算法 68 5-2.1 CCD1影像追蹤結果 68 5-2.2 CCD2影像追蹤結果 71 5-3 微物件夾持、搬運與傳輸之影像伺服定位控制應用 72 5-4本章總結 80 第六章 結論與未來展望 81 6-1 結論 81 6-2 未來展望 82 參考文獻 83 附錄A 86 微夾持器之組裝流程 86 附錄B 87 B-1 載具平台/微夾持裝置之實體圖/表 87 B-2 載具位移平台規格表 88 B-3 Z軸旋轉平台之實體圖與規格 89 B-4 Z軸旋轉平台之實體圖與規格 90 B-5 載物平台之實體圖/表 91 B-6 影像擷取卡之規格表 93 B-7 DSP 6416規格 94 B-8 CCD Camera規格 95 B-9 PCI 7344運動控制卡規格 96 自述 97

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