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研究生: 侯坤慶
Hou, Kun-Ching
論文名稱: 添加非離子界面活性劑對電化學拋光不銹鋼316L表面特性影響之研究
Surface Characteristics of AISI 316L Stainless Steel Electropolished in Presence of Nonionic Surfactants
指導教授: 陳炳宏
Chen, Bing-Hung
學位類別: 碩士
Master
系所名稱: 工學院 - 化學工程學系
Department of Chemical Engineering
論文出版年: 2011
畢業學年度: 99
語文別: 中文
論文頁數: 72
中文關鍵詞: 非離子型界面活性劑316L 不銹鋼電化學拋光表面粗糙度抗腐蝕性纖維細胞
外文關鍵詞: nonionic surfactant, AISI 316L stainless steel, electropolishing, RMS roughness, corrosion resistance, Murine NIH-3T3 fibroblasts
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  • 本研究針對316L 不銹鋼在經由不同的電化學拋光條件處理之後,試片表面特性的探討。在電化學拋光的電解液中加入不同濃度的非離子界面活性劑,藉由界面活性劑能降低溶液的表面張力的特性,提升電化學拋光的速率。從V-I curve可以發現電拋光的電流密度會隨界面活性劑濃度增加而上升;而根據光學顯微鏡的表面型態觀察與AFM 測量的表面粗糙度(RMS roughness)值比較發現,當電解液中界面活性劑濃度超過20 ppm以上,拋光後的316L 不銹鋼表面平整程度都可以獲得改善;而在酸性溶液中的抗腐蝕比較也發現,在電解液中加入界面活性劑,可以使電拋光後的316L 不銹鋼試片具有與經過較長電拋光時間的試片相同的改善效果;XPS的分析解果顯示,在電解液中加入界面活性劑,可以使電拋光後的316L 不銹鋼試片表面有較高的Cr/Fe值而增強抗腐蝕能力;在纖維細胞生長實驗中,經過拋光處理的316L不銹鋼表面在具有較多的細胞數量,表示平坦的316L不銹鋼表面有利細胞生長,另一方面,在細胞型態的觀察結果發現,表面粗糙度降低會使得細胞貼附的情況變差。

    Electropolishment is the most important surface treatment procedure for medical grade AISI 316L stainless steel. A lot of new investigations focus on improving this technology with additional equipment, such as external magnetic field. Unlike those procedures, we simply modified the electropolishing procedure by introducing surfactant into the bath. With the addition of surfactant, the surface morphology and corrosion resistance of 316L stainless steel were improved after the electropolishing process.
    In this study, atomic force microscope (AFM), scanning electron microscope (SEM), as well as X-ray photoelectron spectroscopy (XPS) is employed to characterize the surface finish of the electropolished 316L pieces. Proper dosage of surfactant is introduced in the bath used in the electropolishing process to give better finish surface. The electrochemical corrosion behavior of 316L stainless steel was investigated in 1.0 N hydrochloric acid. The results showed that the presence of surfactant was found not only to smooth the surface but also decrease the corrosion rate. Furthermore, the results cellular adhesion and proliferation on the stainless steel surface film have been presented.

    摘要 I Abstract II 誌謝 III 目錄 IV 表目錄 VI 圖目錄 VII 符號 X 第一章 緒論 1 1-1 AISI 316L不銹鋼 1 1-2 電化學拋光法 2 1-3 界面活性劑的簡介 3 1-4 研究動機與目的 6 第二章 文獻回顧 7 2-1 陽極處理 7 2-2 電化學拋光方法與機制 7 2-3 界面活性劑作用原理 10 2-4 腐蝕現象 11 2-4-1 腐蝕的定義 11 2-4-2 腐蝕電位與腐蝕電流 12 2-4-3 影響腐蝕發生及其速率的因素 14 2-5 alamarBlue細胞存活試劑 15 第三章 實驗 17 3-1 實驗藥品 17 3-2 實驗儀器 18 3-3 實驗步驟 22 3-3-1 316L不銹鋼基板前處理 22 3-3-2 電化學拋光溶液的組成與反應的參數 23 3-3-3 電化學拋光裝置 23 3-4 316L不銹鋼表面的型態 24 3-4-1 光學顯微鏡(OM) 24 3-4-2 原子力顯微鏡(AFM) 24 3-5 316L不銹鋼的表面組成分析 25 3-6 316L不銹鋼的腐蝕測試 25 3-7 316L不銹鋼試片的生物相容性測試 25 3-7-1 316L不銹鋼試片的清洗與滅菌 26 3-7-2 細胞培養(Cell Culture) 26 3-7-3 細胞增殖(Cell Proliferation)實驗 27 3-7-4 細胞型態(Cell Morphology)觀察 27 第四章 結果與討論 29 4-1 電化學拋光參數選定 29 4.2 添加非離子型界面活性劑對不銹鋼表面型態的影響 33 4-3 添加非離子型界面活性劑對電拋光反應的影響 37 4-4 添加非離子界面活性劑濃度對316L不銹鋼拋光表面的影響 39 4-5 添加非離子界面活性劑濃度對316L不銹鋼拋光表面的抗腐蝕特性影響 44 4-6 添加非離子界面活性劑濃度對316L不銹鋼拋光表面的元素組成影響 48 4-7 添加非離子界面活性劑濃度對316L不銹鋼拋光表面的細胞相容性測試 59 4-7-1細胞增殖(Cell Proliferation)實驗 59 4-7-2細胞型態(Cell Morphology)觀察 62 第五章 結論 66 參考文獻 67 附錄 電化學拋光處理之後的316L不銹鋼之外觀 71

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