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研究生: 趙千億
Chao, Chien-Yi
論文名稱: 基於灰預測之具信心指標的產出推估方法
A Grey-Prediction-Based Production Output Estimation Method with Reliance Index
指導教授: 鄭芳田
Cheng, Fan-Tien
共同指導教授: 楊浩青
Yang, Haw-Ching
學位類別: 碩士
Master
系所名稱: 電機資訊學院 - 製造資訊與系統研究所
Institute of Manufacturing Information and Systems
論文出版年: 2011
畢業學年度: 99
語文別: 英文
論文頁數: 42
中文關鍵詞: 產出推估灰預測虛擬生產控制系統
外文關鍵詞: Output forecast, Grey prediction, Virtual production control system
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  • 本研究之目的為改善虛擬生產控制系統之在製品預測模組應用於半導體供應鏈中,透過收及在製品資訊進行產出推估。資料以snapshot傳送方式至系統中,由於生產週期時間資料傳送週期造成之部分資料遺失,針對無法對應其投料資訊之產出,稱為非成對資料,反之,稱為成對資料。針對這兩種資料型態所設計之不同預測架構,透過灰預測以及期望值預測方法,推估在製品產出時間。

    The objective of this work is to enhance the prediction module of virtual production control system, which is used to forecast WIP outputs in a semiconductor supply chain. Due to work in process (WIP) information collected from suppliers by snapshot, the WIP data can be categorized by the corresponding move-in information, where the unpaired data fails to find the move-in time, but the paired data does. To process the different WIP data, two methods, i.e., Grey prediction model (GPM) and expected value (EV), are proposed in this prediction module to forecast WIP outputs which are evaluated the accuracy and reliance of forecasts by adopting an overlap area index.
    After applied the enhanced module to forecast 3 days and 5 days outputs, an unpaired data case study shows that the average accuracies of the top 10 sizes of products by GPM are 55% and 81%, respectively. Meanwhile, a paired-data case illustrates that the accuracies of all products of by GPM are 85% and 86%, respectively. Moreover, the forecast reliance can be evaluated by using GPM and EV in this enhanced module.

    Chapter 1 Introduction 1 1.1 Background 1 1.2 Motivation 2 1.3 Organization of Dissertation 3 Chapter 2 Related Work 4 2.1 Production prediction in semiconductor industry 4 2.1.1 Virtual production control system (VPCS) 6 2.2 The Grey theory 8 Chapter 3 Proposed Methodology 11 3.1 System architecture 11 3.2 Data preprocess module 13 3.3 Unpaired-data prediction algorithm 15 3.4 Paired-data prediction algorithm 18 3.5 Estimation Similarity 20 3.5.1 Accuracy of output forecast 21 3.5.2 Cumulative output accuracy 22 3.6 Reliance index 24 3.7 Example 26 3.7.1 For unpaired data 26 3.7.2 For paired data 29 Chapter 4 Case Study 32 4.1 Case Study for Unpaired Data 32 4.1.1 Case Description 32 4.1.2 Experimental Result Analysis 32 4.1.3 Limitation and Discussion 35 4.1.4 Application 36 4.2 Case Study for Unpaired Data 37 4.2.1 Case Description 37 4.2.2 Experimental Result Analysis 37 4.2.3 Application 40 Chapter 5 Conclusions and Future Work 41 5.1 Conclusions 41 5.2 Future Work 41 Bibliography 42

    [1] H.-C. Yang, Y.-L. Chen, M.-H. Hung and F.-T. Cheng, “Virtual Production Control System,” 6th annual IEEE Conference on Automation Science and Engineering, pp. 984–989, 2010.
    [2] H.-C. Yang and T.-H. Tsai, “A Pareto-Optimal Fitting Scheme to Identify Cascaded Distributions,” The 10th International Conference on Automation Technology, pp. 55–57, 2009.
    [3] D.-C. Li, C.-W. Yeh, and C.-J. Chang, “An improved grey-based approach for early manufacturing data forecasting,” Computers & Industrial Engineering, pp. 1161–1167, 2009.
    [4] A. I. Dounis, P. Tiropanis, D. Tseles, G. Nikolaou, and G. P. Syrcos, “A Comparison of Grey Model and Fuzzy Predictive Model for Time Series,” International Journal of Engineering and Mathematical Sciences, pp. 176–181, 2006.
    [5] E. Kayacan, B. Ulutas, and O. Kaynak, “Grey system theory-based models in time series prediction,” Expert Systems with Applications, pp. 1784–1789, 2010.
    [6] F.-T. Cheng, Y.-T. Chen, Y.-C. Su and D.-L. Zeng, “Evaluating Reliance Level of a Virtual Metrology System,” IEEE Transactions on semiconductor, vol. 21, no. 1, pp. 92–103, 2008.
    [7] T. Chen, “Predicting Wafer-Lot Output Time With a Hybrid FCM–FBPN Approach,” IEEE Transactions on systems, man, and cybernetics, vol. 37, no. 4, pp. 784–793, 2007.
    [8] P.-C. Chang and C.-Y. Lai, “A hybrid system combining self-organizing maps with case-based reasoning in wholesaler’s new-release book forecasting,” Expert Systems with Applications, pp. 183–192, 2005.

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