簡易檢索 / 詳目顯示

研究生: 張躍獻
Chang, Yueh-Hsien
論文名稱: 捲帶包裝密封製程參數最佳化
Optimization of Sealing Process Parameters for Tape and Reel Packaging
指導教授: 趙隆山
Chao, Long-Sun
學位類別: 碩士
Master
系所名稱: 工學院 - 工程科學系碩士在職專班
Department of Engineering Science (on the job class)
論文出版年: 2021
畢業學年度: 109
語文別: 中文
論文頁數: 72
中文關鍵詞: 捲帶包裝 、蓋帶 、載帶 、剝離強度 、帳篷效應
外文關鍵詞: Tape and Reel, Cover Tape, Carrier Tape, Peeling Strength, Tent Space
相關次數: 點閱:180  下載:0 
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報
  • 本文主要以實驗與分析來找出晶片之捲帶包裝製程最佳製程參數,以防止密封後介於蓋帶與載帶之間的間隙過大,造成晶片自載帶之口袋中滑移出而造成損傷。

    為了符合科技發展所需,電子產品朝向體積輕薄短小為目標,而越趨採用未經環氧樹脂封裝出貨之晶片。透過捲帶包裝製程的研發過程中發現,介於蓋帶與載帶之間的間隙是因密封時之加熱時間、加熱溫度與壓力所引發之帳篷效應(Tent Space)。

    由於在產線有不少干擾因子,對此本論文之實驗採取全因子實驗。經由剝離測試、雷射顯微鏡量測Tent Space之數值分析後發現,製程參數中的密封壓力(Sealing Pressure)與密封溫度(Sealing Temperature)為影響帳篷區間(Tent Space)之關鍵因子,並與Tent Space之數值成正比發展。本論文之實驗得出於密封溫度為170℃、加熱時間為70 ms以及密封壓力為0.23 MPa時,可得到捲帶包裝之最佳製程參數。

    This study via experiments and analysis to find the best process parameters of tape and reel (TnR). In order to prevent the gap between the cover tape and the carrier tape from being too large after sealing, causing the chip to slip out of the pocket of the carrier tape and cause damage.
    In order to meet the requirements of technological development, electronic products are aiming to be lighter, thinner and smaller, and increasingly used chips without packaged with polyepoxide. Through the research and development the process of tape and reel (TnR), it is found that the gap between the cover tape and the carrier tape is the Tent Space caused by the heating time, heating temperature and pressure during sealing.
    Because there are many interference factors in the production line, the experiment of this study adopted a full factor experiment. After analysis numerical that via peeling test and the measurement via laser microscope of Tent Space, it is found that the sealing pressure and sealing temperature in the process parameters are the key factors affecting the Tent Space, and they develop in direct proportion to the value of the Tent Space. The conclusion in this study shows that when the sealing temperature is 170°C, the heating time is 70 ms, and the sealing pressure is 0.23 MPa, the best process parameters for tape and reel (TnR) can be obtained.

    摘要 I 目錄 XVI 圖目錄 XIX 表目錄 XXIII 第一章 緒論 1 1-1 研究背景 1 1-2 研究動機 2 1-3 研究架構 3 第二章 文獻探討 4 2-1 文獻回顧 4 2-2 晶圓級晶片尺寸封裝 6 2-2-1 概述晶圓級晶片尺寸封裝 6 2-2-2 應用及市場 8 2-3 捲帶式包裝與托盤式包裝 9 2-3-1 捲帶式包裝(Tape & Reel) 9 2-3-2 托盤式包裝(Tray) 19 2-3-3 捲帶式包裝與托盤式包裝之比較 20 2-4 表面貼焊技術 21 第三章 實驗介紹 25 3-1 實驗材料介紹與選用 25 3-1-1 蓋帶(Cover Tape) 25 3-1-2 載帶(Carrier Tape) 29 3-2 實驗設備 32 3-2-1 晶片高速處理機 32 3-2-2 剝離強度測試機 35 3-2-3 雷射顯微鏡 36 3-3 實驗設計與步驟 39 3-3-1 實驗設計 39 3-3-2 實驗步驟 45 3-4 實驗量測 47 3-4-1 剝離測試 47 3-4-2 Tent Space之量測 50 第四章 結果與討論 55 4-1 第一次實驗 55 4-2 第二次實驗 62 第五章 結論與建議 67 5-1 結論 67 5-2 未來研究方向之建議 68 參考文獻 69

    [1] J. Qiao, M. Jin, W. He, W.-T. K. Chien, and S. Zhao, "Comprehensive Wafer Level Package Die Processing Service quality control enhancement," 2015: IEEE, doi: 10.1109/ieem.2015.7385934. https://dx.doi.org/10.1109/ieem.2015.7385934.
    [2] G. T. Placido, "Identification And Controlling Sources Of Die Chippings On Wafer Level Chip Scale Package (Wlcsp) Process," in 2018 e-Manufacturing & Design Collaboration Symposium (eMDC), 7-7 Sept. 2018, pp. 1-4.
    [3] L. Khine and J. C. Alimagno, "Die Sticking Quality Issue of Tape-and-Reel Packaging for WLCSP," 2019: IEEE, doi: 10.1109/eptc47984.2019.9026568., https://dx.doi.org/10.1109/eptc47984.2019.9026568.
    [4] 房志勇, "晶圓級封裝影像感測元件捲帶包裝生產管理系統之研發," 工學院工程技術與管理學程, 國立交通大學, 2011.
    [5] 許源泉, 李炳寅, and 黃順章, "影像檢測技術在晶片包裝紙帶沖壓製程的應用," 動力機械研究所, 國立虎尾科技大學, 2004.
    [6] 陳虹銘, "應用PDCA管理循環於捲裝載帶製程生產良率提昇之研究—以L公司為例," 亞太工商管理學系碩士班, 國立高雄大學, 2018.
    [7] 呂宜瑩, "應用田口方法改善電子元件載帶品質之研究," 工業工程與管理系碩士在職專班, 國立高雄應用科技大學, 2016.
    [8] P. Thompson, "Chip-scale packaging," IEEE Spectrum, vol. 34, no. 8, pp. 36-43, 1997, doi: 10.1109/6.609473.
    [9] S. Qiao, L.-Q. Tao, T.-L. Ren, and Z.-L. Liu, "Tape & Reel single side peel force test verification," 2016: IEEE, doi: 10.1109/icept.2016.7583404. https://dx.doi.org/10.1109/icept.2016.7583404.
    [10] J. K. Kim, S. J. Na, J. H. Kwon, and E. S. Jeon, "Analysis of Reel Tape Packing process conditions using DOE," vol. 19, no. 2, pp. 105-109, 2020.
    [11] J. R. Hunt, "Backend processing for wafer level chip scale packaging," IEEE, doi: 10.1109/iemt.2003.1225897. https://dx.doi.org/10.1109/iemt.2003.1225897.
    [12] 宜特子公司創量科技, https://www.istgroup.com/tw/tech_20180629/, 2018.
    [13] "Die Prep Process Overview.", https://waferdies.com/die-prep-process/, 2020.
    [14] 聚焦『封裝五大法寶』之二:晶圓級晶片尺寸封裝, https://www.ctimes.com.tw/DispArt/tw/WLCSP/Amkor/%E6%99%B6%E5%9C%93%E7%B4%9A%E6%99%B6%E7%89%87%E5%B0%BA%E5%AF%B8%E5%B0%81%E8%A3%9D/1608151404DO.shtml, 2016.
    [15] 載帶, https://www.itsfun.com.tw/%E8%BC%89%E5%B8%B6/wiki-515919, 2015.
    [16] 恩柏仕精密工業, https://www.web66.com.tw/CW999/-W999737.html#, 2016.
    [17] SMD捲帶數據, https://www.maximintegrated.com/cn/design/packaging/package-information/smd-tape-reel-info.html, 2020.
    [18] Carrier Tape 捲帶包裝材料, https://www.web66.com.tw/CW405/Carrier%20Tape%20%E6%8D%B2%E5%B8%B6%E5%8C%85%E8%A3%9D%E6%9D%90%E6%96%99-W405794.html, 2016.
    [19] 維基百科. “電子工業聯盟”, https://zh.wikipedia.org/wiki/%E7%94%B5%E5%AD%90%E5%B7%A5%E4%B8%9A%E8%81%94%E7%9B%9F, 2020.
    [20] 元器件包裝基本知識, http://www.ichub.com/portal/article/index/id/354/cid/30.html, 2019.
    [21] 樺塑企業. “IC Tray.”, http://www.hwashu.com.tw/index.php/zhTW/ic-tray, 2016.
    [22] 電子製造,工作狂人. "托盤(Tray)及捲帶(Tape-on-reel) 包裝在SMT線的優劣比較.", https://www.researchmfg.com/2016/06/tray-tape-on-reel/, 2016.
    [23] 伍聯電子廠股份有限公司. "何謂SMT(Surface Mount Technology)表面貼焊(裝)技術?", https://wulien.com/surfacemounttechnology/, 2016.
    [24] THT插件工藝與SMT貼片工藝的演變,你知道嗎?, https://kknews.cc/news/e698opq.html, 2019.
    [25] 電子製造,工作狂人(ResearchMFG), "何謂SMT(Surface MountTechnology)表面貼焊(裝)技術?", https://www.researchmfg.com/2013/10/smt-surface-mount-technology/, 2013.
    [26] C. Supplier.com. "Device Connection Integration in the SMT P¬rocess.", https://www.connectorsupplier.com/device-connection-integration-in-the-smt-process/, 2016.
    [27] 掌工知. "SMT貼片加工製程及注意事項", https://www.infoxmation.cn/article/12340.html, 2020.
    [28] Worthington. "SMT.", https://www.worthingtonassembly.com/smt, 2020.
    [29] PERCO. "Cover Tape(上帶).", https://www.perco.com.tw/product-Cover-Tapes-pro04.html, 2020.
    [30] 向強應材. "SMD上帶 蓋帶 | Cover Tape.", https://www.force-one.com.tw/tw/p-cover_tape.html, 2021.
    [31] 樺塑企業, "Embossed Carrier Tape.", http://www.hwashu.com.tw/index.php/zh-TW/tape-reel, 2021.
    [32] 3M™. "3M™ Polycarbonate Carrier 3000.", https://www.3m.com/3M/en_US/p/d/b5005037052/, 2021.
    [33] tradeKorea. "Paper Carrier Tape Punch Machine.", https://www.tradekorea.com/product/detail/P691484/Paper-Carrier-Tape-Punch-Machine.html, 2021.

    下載圖示
    2026-08-16公開
    QR CODE