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研究生: 謝振盛
Shie, Jen-Sheng
論文名稱: 油膜厚度控制於工具機之液靜壓迴轉台之研究
A Study of Oil Film Thickness Control on a Hydrostatic Rotary Table for Machine Tools
指導教授: 施明璋
Shih, Ming-Chang
學位類別: 博士
Doctor
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2014
畢業學年度: 102
語文別: 中文
論文頁數: 146
中文關鍵詞: 最佳化設計液靜壓導軌壓力補償可變量液壓馬達速度控制
外文關鍵詞: optimal design, hydrostatic guideway, pressure compensation, variable hydraulic motor, speed control
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  • 工具機之液靜壓迴轉台主要是透過靜壓油膜將其支承進行運動,故藉由油膜厚度的控制將可有效地提升工具機之液靜壓迴轉台工作精度,因此,本文為描述油膜厚度控制的改善於液靜壓迴轉台之研究,在研究中液靜壓迴轉台為整合液靜壓軸承及導軌最佳化設計、壓力補償及驅動系統控制等技術。首先在最佳化設計液靜壓軸承及導軌方面,本文藉由性能分析、油室組合及最佳化設計,研發具壓力均勻分佈之液靜壓導軌,再將其裝置於液靜壓迴轉台,藉此改善油膜厚度的變化。再者,使用比例壓力閥作為壓力補償元件,並搭配自調式模糊滑動模式控制器,達成油膜厚度控制之效能,於本研究稱之為閥控壓力補償裝置。在驅動系統方面,本文應用可變量液壓馬達以直接連接迴轉工作台的方式作為驅動系統,透過可變量液壓馬達具變扭矩定轉速之特性,使油膜厚度可藉由加入驅動系統的速度控制,協助閥控壓力補償裝置進行油膜厚度控制的改善。透過實驗以驗證具設計、壓力補償及速度控制之液靜壓迴轉台的可行性,由實驗結果可知,所提出的概念能顯著地達成工具機之液靜壓迴轉台油膜厚度控制。

    Hydrostatic rotary table is supported by oil film between guideway and them. Besides, the precision of hydrostatic rotary table can be improved by oil film thickness control. Therefore, this paper presents the improvement of oil film thickness control in a hydrostatic rotary table. The hydrostatic rotary table combines the hydrostatic bearing, guideway, pressure compensation and drive system optimization and control technology in this study. For hydrostatic bearing and guideway optimization, this study developed a hydrostatic guideway with uniform pressure distribution by the performance analysis, chamber combination and optimal design. The proposed guideway was subsequently incorporated into a hydrostatic rotary machine. Hence, the oil film thickness is affected by the hydrostatic guideway optimization in the system. In addition, this study integrates the proportional relief valves to compensate the pressure with a self-tuning fuzzy sliding mode controller to control the oil film thickness, which is a pressure compensation device. For drive system, this study proposes a new system for a variable hydraulic motor to driven rotary table. According to the variable hydraulic motor with constant speed under the various loads, the oil film thickness can be controlled by the pressure control and the speed control. The experimental results show that its feasibility of the hydrostatic rotary machine with pressure control and speed control can be verified satisfactory.

    中文摘要 I 英文摘要 II 誌 謝 VIII 目 錄 IX 表 目 錄 XV 圖 目 錄 XVI 符號說明 XXIII 第一章 緒論 1 1-1 研究背景及動機 1 1-2 壓力補償裝置的種類 6 1-2-1 固定式節流器 7 1-2-2 可變式節流器 7 1-2-3 定流量補償裝置 8 1-2-3 壓力補償裝置性能比較 9 1-3 迴轉台驅動系統的種類 10 1-4 液靜壓迴轉台相關研究實例 12 1-5 文獻回顧 12 1-6 研究目的及方法 17 1-7 本文架構 19 第二章 液靜壓軸承最佳化設計之研究 20 2-1 設計理念 20 2-2 液靜壓軸承靜態數學模型 22 2-2-1 液靜壓軸承無配油槽 23 2-2-2 液靜壓軸承具x向配油槽 25 2-2-3 液靜壓軸承具x向及y向配油槽 26 2-2-4 液靜壓軸承能力值的決定 27 2-3 工作台暨液靜壓軸承動態數學模型 28 2-4 液靜壓軸承性能分析與最佳化設計 29 2-4-1 液靜壓軸承靜態性能分析 30 2-4-2 液靜壓軸承最佳化設計 33 2-4-2-1 灰關聯田口基因法 33 2-4-2-2 液靜壓軸承設計應用灰關聯田口基因法 37 2-5 液靜壓軸承測試實驗台架構 42 2-6 液靜壓軸承性能測試與油膜厚度之關係 44 第三章 液靜壓導軌最佳化設計之研究 47 3-1液靜壓導軌靜態數學模型 47 3-1-1 液靜壓導軌無配油槽 47 3-1-2 液靜壓導軌具周向配油槽 49 3-1-3 液靜壓導軌具周向及徑向配油槽 50 3-1-4 液靜壓導軌能力值的決定 51 3-2 迴轉台暨液靜壓導軌動態數學模型 52 3-2-1 質心動態方程式 52 3-2-2 偏心動態方程式 53 3-3 液靜壓導軌壓力分佈的探討 55 3-4 液靜壓導軌性能分析與最佳化設計 58 3-4-1 液靜壓導軌靜態性能分析 58 3-4-2 液靜壓導軌最佳化設計 62 3-5 液靜壓導軌測試實驗台架構 64 3-5-1 液靜壓導軌系統實驗架構 65 3-5-2 負載系統實驗架構 68 3-6 液靜壓導軌性能測試與油膜厚度之關係 69 第四章 液靜壓軸承及導軌閥控壓力補償之研究 73 4-1 液靜壓軸承閥控壓力補償系統架構 74 4-2 液靜壓導軌閥控壓力補償系統架構 77 4-3 模糊滑動模式控制理論應用簡介 80 4-3-1 滑動模式控制特性 85 4-3-2 滑動模式控制方式 85 4-3-3 順滑模態產生條件 86 4-3-4 迫近模態存在條件 87 4-3-5 滑動模式控制律設計 89 4-3-6 顫振現象 90 4-4 自調式模糊滑動模式控制器設計 92 4-4-1 模糊滑動模式控制器設計動機 92 4-4-2 滑動面選取 93 4-4-3 模糊滑動模式控制律設計 93 4-4-4 死區補償器設計 95 4-4-5 自調式模糊滑動模式控制器設計 96 4-5 壓力補償於無轉速控制之油膜厚度實驗結果與討論 98 4-5-1 液靜壓軸承應用壓力補償之油膜厚度控制 98 4-5-2 液靜壓導軌應用壓力補償之油膜厚度控制 102 第五章 可變量液壓馬達驅動液靜壓迴轉台系統及控制器設計 107 5-1 液靜壓迴轉台驅動系統 109 5-1-1 可變量液壓馬達驅動系統架構 109 5-1-2 可變量液壓馬達作動原理 110 5-2 可變量液壓馬達數學模型 112 5-2-1 伺服閥數學模型 113 5-2-2 可變量液壓馬達數學模型 114 5-3 可變量液壓馬達驅動系統控制器選用 118 5-4 自調式模糊控制器設計 119 5-5 可變量液壓馬達驅動系統轉速控制實驗結果與討論 125 第六章 可變量液壓馬達轉速控制對油膜厚度之改善 127 6-1 可變量液壓馬達轉速控制對油膜厚度之改善結果 128 6-1-1 可變量液壓馬達轉速控制於定負載干擾 128 6-1-2 可變量液壓馬達轉速控制於變負載干擾 130 6-2 實際應用之理想油膜厚度設定及控制結果 132 6-3 能源消耗功率比較 134 第七章 結論與建議 136 7-1 結論與討論 136 7-2 未來展望與建議 139 參考文獻 140

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