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研究生: 阮維維
Duy, Nguyen Thanh
論文名稱: 牙科手機故障及維修智慧診斷之系統研究
Fault Diagnostic and Maintenance Repair System for A High - Speed Air Turbine Handpiece
指導教授: 郭榮富
Kuo, Rong-Fu
學位類別: 碩士
Master
系所名稱: 工學院 - 生物醫學工程學系
Department of BioMedical Engineering
論文出版年: 2021
畢業學年度: 109
語文別: 英文
論文頁數: 55
外文關鍵詞: Expert system, fault tree analysis, dental air-turbine handpiece, maintenance and repair of the handpiece
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  • Maintenance and repair (MR) of medical equipment is very important, performing routine maintenance not only helps the medical device to operate stably but also helps protect the patient's life. Currently, most medical devices are manufactured using the most modern scientific techniques. Hence, the medical equipment used today are sophisticated and complicated. There for, the maintenance and repair of medical equipment is equally complicated. MR is a complex process because there are many factors that affect equipment and involve interdisciplinary knowledge. MR is a very complex decision-making process and requires experts to provide accurate decisions. Currently, there are methods of diagnosing the handpiece as follows: diagnosis is based on noise, thermal image emitted by the handpiece. These methods have the same feature that they all rely on one top-undesired event to diagnose handpiece such as temperature, sound and vibration. And that is a prerequisite to being able to apply their methods. Therefore, if the user's handpiece is facing an error that is not related to temperature, sound, or vibration, their methods cannot be applied. For that reason, in this thesis an expert system was developed for a comprehensive diagnose of the handpiece. The evaluation results of our proposed expert system were reasonable with an average percentage – 85.5%. Therefore, the results support further study of the possibility of the FTA system for fault diagnosis in a practical setting. In addition, sound analysis was also performed to investigate the noise signal emanating from three types of handpiece including normal handpiece, bearing failure handpiece and stuck bearing handpiece. The results of the sound analysis can broaden the research direction for an intelligent diagnostic system, improve the accuracy and provide more precise conclusions in handpiece diagnosis.

    Abstract I Contents II Tables V Figures VII Chapter 1: Introduction 1 1.1. An overview of a high-speed air turbine handpiece 1 1.2. The main components of a high-speed air turbine handpiece 1 1.3. The working principle of the high-speed air turbine handpiece 2 1.4. Maintenance and repair of medical devices 3 1.5. Factors affecting dental high-speed air-turbine handpiece longevity. 3 1.5.1. The autoclave factor affects the longevity of the bearings 4 1.5.2. The load factor affects the longevity of the bearings 4 1.5.3. The lubrication factor affects the longevity of the bearings 5 1.5.4. Analysis of the bearing cage failures 5 1.5.5. The sterilization factor affects the longevity of the handpiece 6 1.5.6. The air supply factor affects the longevity of the handpiece 7 1.5.7. The cutting instruments affects the longevity of the handpieces 7 1.6. Experts' experience with handpiece diagnostics 7 1.6.1. Expert’s experience with noise level 7 1.6.2. Expert’s experience with the turbine rotation speed 8 1.6.3. Expert's experience with “The handpiece turbine no longer rotates” top – undesired event 8 1.6.4. Expert's experience with “chuck failure mode” 8 1.6.5. Expert's experience with “water failure mode” 9 1.7. Common high-speed air turbine handpiece failure modes 9 1.7.1. The handpiece is overheated 10 1.7.2. The handpiece emits unusual noises 10 1.7.3. The handpiece speed significantly decreases, and the turbine does not rotate…………………………………………………………………………….10 1.8. Current dental handpiece diagnostic methods 11 1.8.1. Prognostic diagnosis of the health status of an air – turbine dental handpiece rotor by using sound and vibration signals 11 1.8.2. Infrared air turbine dental handpiece rotor fault diagnosis with convolutional neural network (CNN) 12 1.9. Aims of this study 13 Chapter 2: Expert System and Fault Tree Analysis 15 2.1. Expert system 15 2.1.1. Overview 15 2.1.2. Components of the Expert System 15 2.1.3. The purpose of expert system 16 2.2. Fault Tree Analysis 16 2.2.1. Overview 17 2.2.2. Event symbols in FTA 19 2.2.3. Gate Symbols in FTA 19 2.2.4. The purpose of the FTA diagram 19 Chapter 3: Materials and Methods 21 3.1. Sample selection 21 3.2. Evaluation of research subjects 21 3.3. Design FTA diagram 21 3.3.1. The handpiece generates high heat 23 3.3.2. The handpiece emits unusual noise 24 3.3.3. Handpiece turbine no longer rotates 25 3.3.4. Handpiece speed has been significantly reduced 26 3.3.5. The bur no spinning concentrically/ The bur will “stall out” when applied to tooth structure 27 3.3.6. The head of the handpiece becomes too dented and the joints between the head and body have been loosened 28 3.3.7. Handpiece does not spray water out and handpiece spray water out is very weak 28 3.4. IF-Then Rules 29 3.4.1. The handpiece generates high heat 29 3.4.2. The handpiece emits unusual noise 31 3.4.3. Handpiece turbine no longer rotates 33 3.4.4. Handpiece speed has been significantly reduced (<280000 rpm) 35 3.4.5. The bur does not spin concentrically/ The bur will “stall out” when applied to tooth structure 37 3.4.6. Handpiece head became too dented and the joints between the head and body have been loosened 40 3.4.7. Handpiece does not spray water out and the handpiece spray water out is very weak 41 3.5. Develop the expert system 42 3.5.1. Software 42 3.5.2. Hardware 42 3.5.3. Performance of the application. 42 3.5.4. Noise analysis 44 3.6. Experimental design 45 Chapter 4: Result 46 4.1. Proposed expert system evaluation result 46 4.1.1. Noise analysis result 47 Chapter 5: Discussion 50 Chapter 6: Conclusion 52 Chapter 7: Future Work 53 References 54

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