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研究生: 王博穎
Wang, Bo-Ying
論文名稱: 功能梯度材料圓管內壓與熱負載之破壞分析
Fracture Analysis of Functionally Graded Materials Tube Subject to Internal Pressure and Thermal Loadings
指導教授: 賴新一
Lai, Hsin-Yi
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2020
畢業學年度: 108
語文別: 中文
論文頁數: 126
中文關鍵詞: 功能梯度材料應力強度因子有限元素法破壞力學
外文關鍵詞: functionally graded materials, stress intensity factors, finite element method, fracture mechanics
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  • 本研究使用有限元素法作為分析工具,利用有限元素法計算的結果,搭配自行撰寫的計算程式,來分析含有裂縫之功能梯度材料平板與圓管在不同的材料與體積分率函數的物理特性,包含熱傳導特性與破壞分析。其中探討功能梯度材料圓管承受內壓力與熱應力之破壞問題,比較五種不同體積分率對於應力強度因子與溫度變化趨勢的影響,以及使用Fe/SiC與Ti-6Al-4V/ZrO2兩種組成的差異。從本研究所模擬的結果能發現,金屬與陶瓷的材料性質將會導致整體結果有很大差異。金屬材料增加會使材料的導熱性提升,因此溫度上升的幅度較大,金屬含量最高與最低的組合,溫差最大約120度。在破壞的分析中,金屬材料的破壞韌性比陶瓷更高,因此能夠提高功能梯度材料的破壞抵抗性,加入50%的金屬最多能使韌性提高4.4倍。本文所分析的兩種材料組成,應力強度因子會隨著陶瓷材料的比例提高而增加,將金屬材料含量提高20%,能使應力強度因子下降約10%。最後將功能梯度材料應用到實際工程構件,並評估其可行性,以及找出適當的材料與體積分率函數。

    In industry, many high strength or high-temperature resistance materials are used to satisfy the requirement of some working conditions, sometimes more than two materials would be chosen. In traditional, welding or plating is a common method to combine them. However, the interface between these two materials was not continuous in that way, some defects or stress concentration would appear in the material interface, it may weaken a structure, decreasing working life or strength. Functionally graded materials (FGMs) has a characteristic of gradual changing of material properties. However, it’s inevitable that there are some defects and cracks inside structures because of working for a long time or manufacturing process. Crack resistance is an important problem to analysis. Functionally graded material is an inhomogeneous material, it’s very difficult to get analytical solutions of an inhomogeneous material with cracks or complex boundary. In this research use finite element method software which is a common and well-developed method, and combined with some calculating programs, to analyze the fracture properties of FGM plates and pipes with crack. Simulating two types of FGMs, Fe/SiC and Ti-6Al-4V/ZrO2, 5 different volume fraction, comparing the results while using them in high pressure and thermal stress environment. According to the results, temperature distribution affected by the mechanical properties of metal and ceramics. Higher content metal will increase thermal conductivity, so the temperature rises more quickly. There is about 120℃ difference between the highest and lowest metal content FGM. Fracture toughness of metal is higher than ceramic, so it can provide more fracture resistance, 50% of metal could increase about 4.4 times higher than pure ceramic material. Higher volume of ceramic may cause higher stress intensity factor, increasing 20% of metal material, value of stress intensity factor could be decreased about 10%. Finally, we use FGM to design a pressure vessel, to find some proper parameters and evaluating the feasibility.

    中文摘要 I Extended Abstract II 誌謝 VII 表目錄 XI 圖目錄 XIV 符號目錄 XVIII 第一章 緒論 1 1.1 研究動機 1 1.2研究目的 2 1.3本文架構 3 第二章 功能梯度材料理論及應用回顧 4 2.1 功能梯度材料應用之文獻回顧 4 2.1.1 文獻回顧 4 2.1.2 基本方程式與基本假設 5 2.2 破壞力學文獻回顧與基本方程 9 2.2.1 文獻回顧 9 2.2.2 基本方程式 10 2.3 有限元素法理論與應用之文獻回顧 13 第三章 熱環境下功能梯度材料平板與圓管理論模型與程式建構 14 3.1 系統理論模型之整體架構與流程 14 3.2 功能梯度材料體積分率以及導入材料 17 3.3 功能梯度材料裂縫平板之熱應力模擬 20 3.3.1平板有限元素法統御方程式 20 3.3.2平板熱傳導統御方程式 22 3.4 功能梯度材料裂縫圓管之熱應力模擬 22 3.4.1圓管有限元素法統御方程式 22 3.4.2功能梯度材料圓管熱傳方程式與熱彈性方程式推導 26 3.5 有限元素離散表達 27 3.6 功能梯度材料裂縫平板與圓管之應力強度因子計算 32 3.6.1二維混合模態J積分方程式 32 3.6.2應力強度因子與估算功能梯度材料KIC之推導 37 3.7 功能梯度材料平板與圓管分析執行步驟 39 第四章 功能梯度材料平板與圓管之破壞問題驗證與分析 41 4.1 功能梯度材料圓孔平板溫度負載驗證 41 4.2 功能梯度材料裂縫與圓孔平板溫度負載分析 45 4.2.1具裂紋與圓孔功能梯度材料平板驗證 45 4.2.2具裂紋與圓孔功能梯度材料平板裂縫尖端溫度變化 49 4.3 功能梯度材料與壓電材料平板比較 52 4.4 功能梯度材料裂縫圓孔平板溫度與外力負載之破壞分析 57 4.4.1具裂紋與圓孔之Fe/SiC FGM平板溫度變化 57 4.4.2具裂紋與圓孔之Ti-6Al-4V /ZrO2 FGM平板溫度變化 58 4.4.3具裂紋與圓孔之FGM平板裂縫尖端應力 59 4.5 功能梯度材料與均質材料圓管應力比較 68 4.6 功能梯度材料與壓電材料裂縫圓管比較 71 4.7 功能梯度材料裂縫圓管受管內壓與熱應力之破壞分析 76 4.7.1 Fe/SiC圓管裂縫尖端溫度變化與應力分佈 76 4.7.2 Ti-6Al-4V/ZrO2圓管裂縫尖端溫度變化與應力分佈 82 4.7.3 FGM圓管裂縫尖端破壞韌性估算與應力強度因子計算 88 4.8 具裂縫之FGM橢圓管受管內壓與熱應力之破壞分析 91 4.8.1 Fe/SiC橢圓管裂縫尖端溫度變化與應力分佈 92 4.8.2 Ti-6Al-4V/ZrO2橢圓管裂縫尖端溫度變化與應力分佈 97 4.8.3 FGM橢圓管裂縫尖端破壞韌性估算與應力強度因子計算 103 4.9 功能梯度材料設計實際應用案例 105 第五章 結論與未來展望 120 5.1 結論 120 5.2 展望 122 參考文獻 123

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