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研究生: 陶尚櫳
Tao, Shang-Long
論文名稱: 粒徑組成對礦石鑄件機械性質與阻尼比影響之研究
Effect of Particles Composition on Mechanical Properties and Damping Ratio of Mineral Cast
指導教授: 王俊志
Wang, J-J Junz
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2021
畢業學年度: 109
語文別: 中文
論文頁數: 73
中文關鍵詞: 礦石鑄件機械性質阻尼比基因編程基因演算法
外文關鍵詞: Mineral cast, mechanical properties, damping ratio, genetic programming, genetic algorithm
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  • 礦石鑄件與鑄鐵相比具有低密度、高阻尼、動剛性佳等特性,且易於室溫下製作組裝,近年來常用於精密機台及量測儀器之主要結構及精密部件;但因其為複合材料,對於材料組成對其機械性質如彈性模數及阻尼比等則尚未建立一套系統性預測模型,故本文欲建立以四種粒徑組合礦石為變數之機械性質與阻尼比預測模型。
    本文首先對礦石及樹脂進行奈米壓痕測試以獲得鑄件組成原料之彈性模數。以田口法設計四種粒徑群組成之試體並進行敲擊、彎曲及壓縮測試以獲得彈性模數、阻尼比、動態彈性模數、抗壓及抗彎強度;以田口法分析數據以獲得各粒徑礦石對彈性模數、阻尼比、抗壓強度、抗彎強度之影響。透過基因編程建立各粒徑群礦石對彈性模數、阻尼比、動態彈性模數、抗壓強度、抗彎強度之預測模型並與複合材料彈性模數預測模型比較準確度,最後以基因演算法獲得最大化上述性質之配比與預測值。
    實驗結果發現,於本文組合範圍內,礦石鑄件之阻尼比較鑄鐵高8~13倍。將抗壓及抗彎強度結果與配比組合及礦石破斷面比較可發現強度與最大粒徑礦石成正向關係,此與田口分析結果相呼應;田口分析也顯示,最大粒徑礦石含量對阻尼比、抗壓強度及抗彎強度有顯著的影響,最小粒徑礦石含量對彈性模數有最大的貢獻度;經驗證本模型及複合材料彈性模數預測模型皆具有良好的準確性。

    Mineral cast is often used as the main structures and components of measuring instruments and precision machines. Compared with cast iron, mineral cast has better characteristics of lower density, higher damping ratio and dynamic stiffness, etc. Moreover, mineral cast is easily to be made and assembled at room temperature. However, it is difficult to establish an analytical prediction model for mechanical properties and damping ratio of composite materials. Therefore, a prediction model for mechanical properties and damping ratio by considering four particle sizes as variables is proposed in this paper. First, elastic modules of epoxy and four kinds of particle composition mineral were obtained by nano indentation. Then, the Taguchi method is utilized to design mixtures and analyze the contributions of each particle size to elastic modulus, damping ratio, dynamic elastic modulus, compressive strength and flexural strength. Genetic programming was applied to establish the prediction model with four factors of different particle sizes. Finally, genetic algorithm is used to obtain the prediction values of maximum mechanical properties, damping ratio and mixing proportion of four particle sizes. The results of this study show that, within the range of experimental setting, damping ratio of mineral cast is 8~13 times higher than cast iron. By comparing the compressive strength, flexural strength, mixing proportion and fracture surface of specimens, maximum strength is proportional to the volume ratio of the biggest mineral, which is in agreement with the results of Taguchi analysis. Taguchi analysis also shows that the ratio of the biggest mineral has a significant effect on damping ratio, compressive strength and flexural strength. Moreover, the results also shows that the ratio of the smallest mineral has the greatest contribution to elastic modulus. This paper provides the process to establish a prediction model of target properties under different conditions and predicts the maximum value of target properties and ratio of different compositions.

    摘要 I Abstract II 誌謝 XXIX 總目錄 XXX 表目錄 XXXII 圖目錄 XXXIV 符號表 XXXVIII 第一章 緒論 1 1.1 動機與目的 1 1.2 文獻回顧 2 1.2.1 礦石鑄件應用於工具機結構 2 1.2.2 礦石鑄件機械性質與結構參數探討 2 1.2.3 複合材料機械性質預測模型 3 1.3 研究範疇與論文架構 7 第二章 研究方法 8 2.1 奈米壓痕測試 8 2.2 田口方法 12 2.2.1 因子水準與反應值 12 2.2.2 直交表 13 2.2.3 S/N比 14 2.2.4 因子回應圖 15 2.2.5 變異數分析 16 2.3 基因編程 17 2.3.1 基因編程簡介 17 2.3.2 基因編程概念 17 2.3.3 基因編程流程 18 2.4 基因演算法 19 2.4.1 基因演算法簡介 19 2.4.2 基因演算法流程 20 第三章 運用田口方法設計礦石配比 21 3.1 鑄件材料選定 21 3.2 田口試驗配置 21 3.3 礦石鑄件試體製作 24 第四章 礦石及其鑄件之機械性質測試與分析 27 4.1 以奈米壓痕試驗分析礦石原料及樹酯 27 4.2 以敲擊及材料測試獲得各試體目標性質 34 4.2.1 材料測試設備及實驗配置 34 4.2.2 各試體之機械性質與阻尼比 37 4.3 以田口法分析粒徑組成對機械性質與阻尼比之影響 58 第五章 目標性質預測模型建立與驗證 64 5.1 建立目標性質預測模型及驗證 64 5.2 獲得最大化目標性質之配比與預測值 67 第六章 結論與未來建議 69 6.1 結論 69 6.2 未來建議 69 參考文獻 70

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