簡易檢索 / 詳目顯示

研究生: 侯柏均
Hou, Bo-Jiun
論文名稱: 引擎凸輪軸扭矩平衡凸輪機構之設計與實驗
Design and Experiment of a Balancing Cam Mechanism for Minimizing the Torque Fluctuation of Engine Camshafts
指導教授: 藍兆杰
Lan, Chao-Chieh
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2016
畢業學年度: 105
語文別: 中文
論文頁數: 110
中文關鍵詞: 引擎凸輪軸汽門機構扭矩波動凸輪設計
外文關鍵詞: engine camshaft, valve mechanism, torque fluctuation, cam design
相關次數: 點閱:75下載:0
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報
  • 四行程引擎的引擎正時系統用以控制汽門開關時序,使閥桿能夠配合活塞的位置
    順利完成進氣、壓縮、爆炸與排氣四個動作。當引擎運轉時,動力由汽缸內油氣爆炸
    帶動主動輪旋轉,經鏈條傳遞至從動輪,使凸輪旋轉並驅動閥桿移動,控制汽門開關。
    其中由於閥彈簧與機構慣性的影響,施加於從動輪的輸入扭矩將隨凸輪軸角位置的改
    變呈上下波動,此一扭矩波動將造成從動輪的轉速震盪、機構的振動、噪音與耗能等
    問題。
    有鑒於此,本文針對機車汽門機構建立其數學模型,以得到機構各接頭在不同轉
    速下的受力情形及從動輪扭矩,並探討不同彈簧預壓與勁度的影響。同時在忽略扭矩
    平衡機構慣性的影響下,利用能量守恆的概念設計平衡凸輪輪廓,使總扭矩可在目標
    轉速下達到完全平衡。
    接著則在考慮平衡機構慣性及接頭間受力的情況下,利用最佳化方法設計一扭矩
    平衡機構,使其能於機車常用轉速區間有較好的扭矩平衡效果且同時兼顧其耐用程度。
    最後藉由商用軟體以及製作機構原型分別進行模擬與實驗,可將其結果與理論作比較,
    並探討三者間的差異。

    This thesis presents the design and experiment of a balancing cam mechanism to minimize
    the torque fluctuation of engine camshafts. Torque fluctuation of rotary machines causes
    unwanted vibration that would impair their performance and reliability. The combination of
    inertia, driving, and resistive torque fluctuations on engine crankshafts and camshafts is the
    major source of vehicle vibration. While previous methods focused on suppressing or
    isolating vibration motion from engine to chassis, the proposed method seeks to directly
    reduce the torque fluctuation on engine shafts. The balancing mechanism consists of a cam,
    rocker, and spring. Given torque curves of a camshaft at different rotational speeds, the cam
    profile can be synthesized such that the output balancing torque cancels with most of
    original camshaft torque at the speed interval which user specified. Based on a derived
    camshaft torque model, a optimization process of the cam profile is presented. Finally, a
    prototype and its associated experiments are presented to demonstrate the torque balancing
    performance.

    摘要 I Design and Experiment of a Balancing Cam Mechanism for Minimizing the Torque Fluctuation of Engine Camshafts II 致謝 VIII 目錄 IX 表目錄 XII 圖目錄 XIII 符號說明 XVIII 第一章 緒論 1 1.1 背景介紹 1 1.2 文獻回顧 3 1.3 動機與目標 8 1.4 論文架構 8 第二章 汽門機構分析與扭矩平衡機構初步設計 10 2.1 前言 10 2.2 汽門機構之數學模型 10 2.2.1 汽門機構之參數定義 10 2.2.2 運動分析 12 2.2.3 力量分析 19 2.3 往復式滾子從動件扭矩平衡機構 24 2.3.1 參數定義 25 2.3.2 忽略機構慣性之扭矩平衡機構設計 25 2.4 搖擺式滾子從動件平衡機構 31 2.4.1 參數定義 32 2.4.2 忽略機構慣性之扭矩平衡機構設計 32 2.4.3 考慮機構慣性之扭矩平衡機構設計 37 2.5 本章小結 39 第三章 扭矩平衡機構最佳化設計 40 3.1 前言 40 3.2 平衡機構之數學模型 40 3.2.1 平衡機構之參數定義 41 3.2.2 位置分析 41 3.2.3 力量分析 43 3.3 平衡機構最佳化設計 44 3.3.1 貝茲曲線 44 3.3.2 彈簧數學模型與疲勞壽命 49 3.3.3 搖臂慣量與圓桿質量計算 56 3.3.4 赫茲接觸應力 58 3.3.5 平衡機構最佳化 61 3.3.6 機構慣量與質量對平衡效果之影響 72 3.4 本章小結 73 第四章 電腦輔助模型與實驗驗證 74 4.1 前言 74 4.2 電腦輔助分析模型 74 4.3 實驗量測 82 4.3.1 實驗規格與配置 83 4.3.2 實驗方法 86 4.3.3 從動輪扭矩實驗結果 88 4.3.4 汽門機構非保守力對從動輪扭矩之影響 93 4.4 平衡機構對於引擎輸出功率的影響 97 4.5 本章小結 100 第五章 結論與未來工作 101 5.1 結論 101 5.2 未來工作 102 參考文獻 104 附錄A 108

    [1] Williams, J. (2012). Introduction to analytical methods for internal combustion engine cam mechanisms: Springer Science & Business Media.
    [2] Khan, I. (2015). Motor cycle engine internal setup - desmodromic valve system-cam assembly. from https://grabcad.com/library/motor-cycle-engine-internal-setup-desmodromic-valve-system-cam-assembly-1
    [3] Sun, W., Li, Y., Huang, J., & Zhang, N. (2015). Vibration effect and control of in-wheel switched reluctance motor for electric vehicle. Journal of Sound and Vibration, 338, 105-120.
    [4] Cheng, C.-W., Lan, C.-C., & Tseng, C.-Y. (2012). Modeling and design of air vane motors for minimal torque ripples. Journal of Mechanical Design, 134(5), 051003.
    [5] Lee, B.-H., & Lee, C.-W. (2009). Model based feed-forward control of electromagnetic type active control engine-mount system. Journal of Sound and Vibration, 323(3), 574-593.
    [6] Hausberg, F., Scheiblegger, C., Pfeffer, P., Plöchl, M., Hecker, S., & Rupp, M. (2015). Experimental and analytical study of secondary path variations in active engine mounts. Journal of Sound and Vibration, 340, 22-38.
    [7] Peng, Z., & Lang, Z. (2008). The effects of nonlinearity on the output frequency response of a passive engine mount. Journal of Sound and Vibration, 318(1), 313-328.
    [8] Gauthier, J.-P., & Micheau, P. (2008). Extremal harmonic active control of power for rotating machines. Journal of Sound and Vibration, 318(4), 663-677.
    [9] Fan, H., Jing, M., Wang, R., Liu, H., & Zhi, J. (2014). New electromagnetic ring balancer for active imbalance compensation of rotating machinery. Journal of Sound and Vibration, 333(17), 3837-3858.
    [10] Tidwell, P. H., Bandukwala, N., Dhande, S. G., Reinholtz, C. F., & Webb, G. (1994). Synthesis of wrapping cams. Journal of Mechanical Design, 116(2), 634-638.
    [11] Tsay, D. M., Ho, H. C., & Wang, K. C. (2002). Design of torque balancing cams for globoidal cam indexing mechanisms. Journal of Mechanical Design, 124(3), 441-447.
    [12] Kuang, J.-H., Hsu, C.-M., & Hu, C.-C. (2010). Dynamic behavior of globoidal cam systems with torque compensation mechanisms. Mechanism and Machine Theory, 45(8), 1201-1214.
    [13] Demeulenaere, B., Spaepen, P., & De Schutter, J. (2005). Input torque balancing using a cam-based centrifugal pendulum: design procedure and example. Journal of Sound and Vibration, 283(1), 1-20.
    [14] Demeulenaere, B., & De Schutter, J. (2005). Input torque balancing using an inverted cam mechanism. Journal of Mechanical Design, 127(5), 887-900.
    [15] 查宇衡(2007)。應用具彈簧之倒置凸輪機構平衡機構輸入扭矩的最佳設計(碩士論文)。國立成功大學機械工程學系,台南市,台灣。
    [16] Taşcan, S. (1985). The minimization of the fluctuation of input shaft speed in cam mechanisms. Mechanism and Machine Theory, 20(2), 135-138.
    [17] 林登穎(2015)。引擎正時系統受力最小化之分析與實驗(碩士論文)。國立成功大學機械工程學系,台南市,台灣。
    [18] Norton, R. (2009). Cam design and manufacturing handbook: Industrial Press.
    [19] 林冠儒(2014)。機車引擎正時鏈系統之動態分析與實驗驗證(碩士論文)。國立成功大學機械工程學系,台南市,台灣。
    [20] Waldron, K. J., Kinzel, G. L., & Agrawal, S. K. (2016). Kinematics, dynamics, and design of machinery: John Wiley & Sons.
    [21] Tuxbury, M. (2002). Analytical modeling and design of torque compensation cams. Masters Thesis, Worcester Polytechnic Institute.
    [22] Juvinal, R., & Marshek, K. (2012). Machine component design: John Wiley & Sons, Inc.
    [23] Xin, Q. (2011). Diesel engine system design: Elsevier.
    [24] Zhou, C., Hu, B., Chen, S., & Ma, L. (2016). Design and analysis of high-speed cam mechanism using Fourier series.Mechanism and Machine Theory, 104, 118-129.
    [25] Nguyen, V.-T., & Kim, D.-J. (2007). Flexible cam profile synthesis method using smoothing spline curves. Mechanism and Machine Theory, 42(7), 825-838.
    [26] Angeles, J., & López-Cajún, C. S. (2012). Optimization of cam mechanisms (Vol. 9): Springer Science & Business Media.
    [27] Suzuki Garphyttan. oil tempered SiCr-alloyed valve spring wire. from https://www.suzuki-garphyttan.com/net.nsf/0/B2AB9341B1E74A14C12579B4003A4
    FCB/$file/SWOSCV_En.pdf
    [28] Shigley, J. E. (2011). Shigley's mechanical engineering design: Tata McGraw-Hill Education.
    [29] Gillett, H. W., LePage, C. B., & Warwick, C. L. (1932). Symposium on effect of temperature on the properties of metals: American Society for Testing Materials.
    [30] Callister, W. D., & Rethwisch, D. G. (2012). Fundamentals of materials science and engineering: an integrated approach: John Wiley & Sons.
    [31] Youd, J. (2011). Understanding valve spring science and selection, for optimization, performance, and longevity. from http://www.racingsprings.com/Multimedia/www.
    RacingSprings.com/Files/kb/kb513103.pdf
    [32] National Instruments. Quadrature encoder velocity and acceleration estimation with compactRIO and LabVIEW FPGA., from http://www.ni.com/white-paper/3921/en

    無法下載圖示 校內:2021-10-25公開
    校外:不公開
    電子論文尚未授權公開,紙本請查館藏目錄
    QR CODE