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研究生: 顏宏軒
Yean, Hung-Hsuan
論文名稱: 接觸式球鏡預力負載下雷射熱裂法之玻璃切割研究
Study of thermal cleavage of glass pre-loaded by a contact ball-lens
指導教授: 林震銘
Lin, Jehn-ming
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2013
畢業學年度: 101
語文別: 中文
論文頁數: 114
中文關鍵詞: 雷射切割接觸式球鏡預力負載
外文關鍵詞: Laser cutting, Contact ball-lens, Pre-loaded
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  • 本研究主要探討接觸式球鏡預力負載下,雷射切割鈉鈣玻璃的裂紋生長情形。藉由雷射熱源產生熱應力以熱裂法的方式使玻璃表面產生裂紋,同時利用接觸式球鏡對試件施以預力負載,控制裂紋的生長型態。數值分析分為兩部分,第一部分利用光學分析軟體ZEMAX確認雷射光路以及加工光斑尺寸,並與實驗結果比較。第二部分利用有限元素軟體ANSYS,以熱機非耦合的方式,計算雷射熱源以及預力負載時之試件溫度與應力變化。
    實驗方面以連續式1064 nm Nd-YAG雷射加熱鈉鈣玻璃之塗碳表面,利用接觸式球鏡配合夾具產生一彎曲預力並進行切割加工。以雷射功率與預力為實驗參數,探討表面裂紋生長與裂紋深度。實驗結果顯示,因為試件邊界的影響,在切割起始端易產生交叉裂紋,且隨著功率提高,起始端的交叉裂紋分佈長度也會增長。若提高預力負載,能使切割前段的交叉裂紋分佈長度縮短,適當的預力可使的側向裂紋數減少,且裂紋深度隨著預力提高而增加,進而提高切割品質。

    This study mainly focuses on the investigation of the crack growth of glass in laser cleavage with a pre-load from a contact ball-lens. In the numerical analysis of the optical characteristics for the ball-lens, the laser spot size and intensity profile were simulated by ZEMAX software and compared with the experimental measurement. Furthermore the temperature and stress distribution of the glass with various laser power and pre-loads were simulated by ANSYS software.
    In the experimental approach, an Nd-YAG laser with a wavelength of 1064 nm was used to heat the carbon coating surface of the soda-lime glass through the contact ball-lens. The result shows that the increase of laser power will increase the distribution length of the side crack. Also the penetration depth of the crack will increase with the laser power and pre-load. However the distribution length of the side crack was reduced with the increase of the pre-load and it could extend the length of the straight cut and the penetration depth. It can be found the region of the side crack was dramatically reduced by an appropriate pre-load and the cutting quality was improved in the present study.

    中文摘要.................. I 英文摘要.................. II 誌謝..................... III 目錄..................... IV 表目錄.................... VIII 圖目錄.................... IX 符號說明.................. XV 第一章 緒論.................................... 1 1-1 研究背景與目的............................. 1 1-2 文獻回顧.................................. 4 1.2.1 雷射熱裂法............................... 4 1.2.2 控制破裂技術輔助雷射切割脆性材料............ 7 1.2.3 雷射光斑應用於切割脆性材料................. 10 1-3 本文架構.................................. 11 第二章 相關理論................................. 13 2-1 厚透鏡成像公式與等效焦距...................... 13 2-1.1 具有擴散角之光束通過球鏡之折射............... 15 2-2 赫茲(Hertz)接觸力學......................... 17 2-2.1 彈性接觸................................. 17 2-3破裂機制相關理論.............................. 20 2-3.1 破壞力學與破裂模式介紹...................... 20 2-3.2 雷射熱烈法之應力場分析...................... 23 2-3.3 雷射切割之裂紋尖端應變能計算................. 25 2-3.4 雷射加工之暫態熱應力強度因子計算.............. 27 第三章 數值模擬.................................. 32 3-1 ZMAX 光學模擬............................... 32 3-1.1 ZEMAX光學設計軟體簡介....................... 32 3-1.2 雷射切割光路概述............................ 33 3-1.3 ZEMAX雷射光路分析結果....................... 33 3-2 ANSYS數值模擬................................ 36 3-2.1 有限元素軟體ANSYS介紹....................... 37 3-2.2 有限元素模型............................... 38 3-2.3 邊界條件與基本假設.......................... 40 3-2.4 材料性質.................................. 42 3-3 實例驗證.................................... 44 3-3.1 高斯熱源作用於試件之溫度與應力分佈............. 44 3-3.2 赫茲應力驗證............................... 47 3-4 數值模擬結果討論.............................. 49 3-4.1 雷射切割之熱傳分析.......................... 49 3-4.2 不同雷射功率切割造成之應力分析................. 52 3-4.3 預力負載於雷射切割時之應力分析................ 57 3-5 結果與討論.................................. 64 第四章 實驗..................................... 66 4-1 溫度量測實驗................................. 66 4-1.1 實驗設備配置與參數設定....................... 66 4-1.2 溫度量測實驗結果............................ 69 4-2 雷射切割實驗................................. 71 4-2.1 雷射功率量測............................... 71 4-2.2 接觸式球鏡夾具介紹.......................... 73 4-2.3 實驗試件夾具介紹............................ 74 4-2.4 預力量測設備............................... 74 4-2.5 實驗流程.................................. 76 4-3 預力負載與雷射切割實驗結果分析................... 77 4-3.1 裂紋介紹................................... 77 4-3.2 不同雷射功率切割結果......................... 81 4-3.3 不同預力負載於雷射切割結果.................... 84 4-3.4 提高預力造成的玻璃斷裂結果.................... 90 4-4 實驗結果與數值模擬結果比較...................... 91 4-5 結果與討論................................... 94 第五章 結論...................................... 96 5-1 綜合討論與結論................................ 96 5-2 未來發展與建議................................ 102 參考文獻......................................... 103 附錄............................................ 105

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