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研究生: 劉軒瑋
Liue, Xuan-Wei
論文名稱: 高溫功能材料熱破壞特性的RPIM分析
Characterization of Thermoelastic and Fracture Properties for Functional Graded High Heat Risistance Materials via Meshless Radial Point Interpolation
指導教授: 陳朝光
Chen, Chao-Guang
賴新一
Lai, Hsin-Yi
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2016
畢業學年度: 104
語文別: 中文
論文頁數: 96
中文關鍵詞: 無網格無網格徑向點插值法應力強度因子功能性材料
外文關鍵詞: Meshless, MFree RPIM, Stress Intensity Factor, Functionally Graded Material, Fracture mechanics
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  • 以往需要使用高強度材料來達到工作環境要求時,都需利用不同材料製成複合板來增加強度,但材料間的不連續介面容易出現應力集中的現象,大幅降低可使用的壽命及強度,爾後出現了功能性材料,有材料性質為連續變化的特性,大幅改善了不連續面造成的問題,但不可避免的是材料內部還是會有缺陷,空缺或是裂縫等問題,由於功能性材料屬於非均質材料,獲得解析解有一定的困難,因此本文提出一套簡單且精確的方法以探討並測試含有裂縫之功能性材料之力學特性。
    有鑒於此,本文乃針對裂縫問題,提出無網格徑向點插值法(Meshless Radial Point Interpolation Method)來求得數值解,以有效處理複雜邊界及裂縫週邊力學變化之行為,並透過弱形式(Weak form)轉換以形成系統統御方程式,再利用無網格徑向點插值法來離散弱形式方程,最終再透過背景網格數值化,以形成矩陣而快速求解。
    本文首先探討一般均質裂縫平板受外拉力的破壞,比較RPIM法與ANSYS有限元素法之解、解析解之應力強度因子(Stress Intensity Factor),RPIM法與解析解相比為1.15%的誤差值,在本文所設定之情況下,有限元素法則有 -22.5%的誤差值,接下來分析裂縫平板暫態熱傳也有相當好的擬合結果。最後分析功能性材料暫態熱破壞力學的特性,探討在兩材料之不同的體積分率下以及裂縫位置、長度對應力強度因子變化特性之影響,可從模擬結果得知裂縫位於強度較高的一端時,體積分率對應力強度因子的影響隨著裂縫長度增加而減少,裂縫長度越長,在不同的體積分率下所得之應力強度因子越來越接近;接著可從探討體積分率對暫態熱傳之影響時發現,儘管熱傳導性較低的材料占較大的體積分率,但由於比熱也相對較低,而導致升溫的速度反而比較快。本文針對非均質之功能性材料暫態熱傳及破壞力學提出一套模擬流程,提供更精準的破壞行為預測,希望提供業界在工件使用壽命及維修上提供有效的資訊。

    SUMMARY
    Functionally graded materials (FGMs) can be made by using two or more individual constituents and changing its mechanical properties by grading the volume fraction of constituents. However, it’s inevitable that there are some defects and cracks inside structures. It’s very difficult to get analytical solutions of an inhomogeneous material with cracks or complex boundary. So this research aims at simulating mechanics behaviors of FGMs plate with crack.
    In this article, Meshless RPIM is applied. Compares to Finite Element Method, meshless method is independent of grid, so meshless method is much easier in dealing with complicated boundary, such as crack and large deformation. Then adopt weak form to governing equation and apply shape function of RPIM to discrete it.
    From the simulation results, it can be obtained that when we calculating stress intensity factor, RPIM is much precise than FEM. Also, RPIM get a better results than FEM in simulating the homogeneous plate with hole. Finally, discuss the influences of different volume fraction of FGMs which bear time-dependent external force and temperature difference. Also discuss the influences of crack location and length to mechanics behaviors. In that case, we can predict much more accurate fracture characterizations of inhomogeneous materials.
    Keywords: Meshless, MFree RPIM , Stress Intensity Factor, Functionally Graded Material, Fracture mechanics.

    INTRODUCTION
    In the past, composite plate was widely used to strengthen the structure. Owing to the discontinuous interface of composite plate, it’s likely to cause stress concentration which reduces the material’s life time and strength. To deal with such problems, functionally graded materials (FGMs) had been developed. Nowadays, FGMs gradually replace the use of composite plate. FGMs consist of two or more materials, usually uses ceramics and metal with continuous interface. There are several advantages of FGMs, including we can design desirable properties by adjusting the volume fraction of each components to satisfy the working conditions.

    Meshless method had been developed over 20 years and it also got lots of researchers attentions. Several calculation methods had been developed to solve different problems, such as solid mechanics, fluid mechanics and aero dynamics. The fundamental concept of meshless method is removing the restrictions between nodes and grids which completely differs from finite element method. It just needs to construct the relevance between the arbitrary position nodes. Thus, meshless method has advantage in handling complex boundary, such as crack and large deformation and it can get much more accurate solution than FEM. Owing to the properties, meshless have been widely used in numerical simulation.

    MATERIALS AND METHODS
    This thesis employs meshless Radial Point Interpolation Method (RPIM) to analyze the characterizations of functionally graded high heat resistance plate with crack. The shape function of RPIM has radial function, it’s suitable for crack which is a singularity problem. First, we choose SiC and Steel as our two components of FGMs. Next we apply the weak form to equilibrium equation and heat transfer equation. Then we employ background mesh and nodes to do numerical integration. Also applying the boundary conditions and initial conditions. Finally we adopt the shape function of RPIM to the results of numerical integration. So that we can build up the system matrix to solve specific problem and get solutions.

    RESULTS AND DISCUSSION
    To show the accuracy of RPIM, first we compare the result with FEM. We analyze a plate with certain location and length under external load, calculating the stress intensity factor. From simulating result and comparing to exact solution, it can be obtained that RPIM has 1.15% error. Under the condition we set, FEM has -22.5% error. Obviously, RPIM has better result. Finally, discuss the influences of different volume fraction of FGMs which bear time-dependent external force and temperature difference. Also discuss the influences of crack location and length to mechanics behaviors. In first case, the direction of load is perpendicular to crack’s, we can obtain that when crack lies in stronger side which means SiC, in this case, the impact of volume fraction on stress decrease as the length of crack increase. If the crack lies in weaker side, get opposite result. Then we discuss the impact of external force form on stress. We use two types of forces, one is constant magnitude force, the other one is sine-waved force. We find that even the maximum values of two forces are the same, but sine-waved force gets smaller displacement and stress during impact time. Second case we discuss the characterization of FGMs under heat transfer situation. We can obtain that even though the rising percentage of SiC will reduce the value of thermal conductivity, but it also lows down the thermal specific. As a result, it can achieve steady state faster than higher percentage one can do. Finally, we consider the displacement causing by temperature difference. From the results, we can get when crack lies in weaker side, it will get a larger displacement than the one when crack lies in stronger side. Also, with the percentage of SiC arising, thermal displacement will decrease. In the end, we can use RPIM to predict much more accurate fracture characterizations of inhomogeneous materials. RPIM is valuable and reliable simulation method.

    目錄 中文摘要 I Extend Abstract III 誌謝 VII 目錄 VIII 圖目錄 XI 表目錄 XV 符號目錄 XVI 第一章 緒論 1 1.1 研究動機 1 1.2 研究目的 2 1.3 本文架構 3 第二章 文獻回顧與基本方程式 5 2.1 高溫功能材料與無網格法之文獻與應用回顧 5 2.1.1 功能性材料研究回顧 5 2.1.2 無網格法之文獻回顧 6 2.1.3 無網格弱形式處理流程 25 2.1.4 無網格法解題之優缺點 26 2.1.5 破壞力學基本理論回顧 27 2.2 徑向點插值法之方法與步驟 30 2.2.1 支持域與影響域 30 2.2.2 無網格之積分處理 32 2.2.3 本質邊界條件處理 34 2.3 無網格法在破壞力學之應用 35 第三章 無網格徑向點插值法平板模型理論程式建構 40 3.1 本研究之整體架構與流程 40 3.2 一般平板物理模型與功能材料之基本假設 42 3.3 一般平板與裂縫平板之暫態與穩態熱傳之問題分析 45 3.3.1 弱形式熱傳方程之推導 45 3.3.2 時間積分項之處理方法 47 3.3.3 裂縫幾何邊界與工作條件 47 3.4 一般平板動態熱彈問題之分析 48 3.4.1 弱形式運動方程之推導 48 3.4.2時間積分項之處理方法 50 3.4.3 動靜態熱彈性問題之推導 51 第四章 流程驗證與高溫功能材料熱破壞特性分析 53 4.1 平板破壞問題與理論驗證 53 4.1.1 具裂縫平板受外拉之破壞 53 4.1.2 具圓孔平板外拉之破壞 57 4.1.3 具裂縫平板受暫態熱傳之分析 59 4.2 功能裂縫平板受外拉之特性與破壞分析 67 4.2.1 功能裂縫平板受外拉壞之特性分析 69 4.2.2 模擬結果與討論 70 4.3功能裂縫平板中心受熱之暫態與振動特性破壞分析 75 4.3.1 功能裂縫平板暫態熱傳特性與破壞分析 75 4.3.2 功能裂縫平板受熱及強迫振動之特性與破壞分析 79 第五章 總結與未來展望 88 5.1 總結 88 5.2 展望 90 參考文獻 92

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