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研究生: 陳立竣
Chen, Li-Jyun
論文名稱: 拓樸最佳化於氣動軟性彎曲致動器設計之研究
Topology Optimization for Design of a Soft Pneumatic Bending Actuator
指導教授: 劉至行
Liu, Chih-Hsing
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2021
畢業學年度: 109
語文別: 中文
論文頁數: 122
中文關鍵詞: 軟性致動器氣動軟性夾爪拓樸最佳化軟性機器人撓性機構
外文關鍵詞: soft actuator, soft pneumatic gripper, topology optimization, soft robot, compliant mechanism
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  •   本研究利用三維撓性機構拓樸最佳化方法來設計氣動軟性致動器,藉由多個軟性致動器的組合來設計二指式及三指式的氣動軟性夾爪。致動器採用矽膠軟性材料,並以模具成型加工製作。在氣動軟性致動器之三維拓樸最佳化流程中,採用交互位能最大化為目標函數。為了更精確的描述氣動軟性致動器之彎曲能力,本研究提出一個雙輸出端邊界條件,以致動器指節中央固定、兩端輸出方式來進行拓樸最佳化設計,其獲得之致動器彎曲能力較以一端固定、另一端輸出之邊界條件佳。氣囊部分設定為非設計區間,經過調整氣囊之尺寸、厚度及間距來獲得較佳之彎曲能力。另外,考量製造可行性及致動器彎曲能力,定義共六項篩選準則,依準則挑選出一組最佳的結果來進行夾爪試作。本研究進行致動器之空負載彎曲能力測試、推力測試與二指式氣動夾爪及三指式氣動夾爪之夾取範圍測試、最大負載重量測試與實物夾取測試。由實驗結果顯示,致動器在輸入壓力為60 kPa時,其彎曲角度為117度,較市售SRT致動器高172%;致動器在輸入壓力為80 kPa時,其指尖點推力為9.16 N,平均推力相較市售SRT致動器高78%;二指式夾爪於壓力80 kPa時,最大負載重量為2.7 kg,平均負載重量較市售SRT二指式夾爪高44%;三指式夾爪於壓力80 kPa時,最大負載重量為5.1 kg,平均負載重量較市售SRT三指式夾爪高140%。且夾爪可夾取形狀、尺寸不同之目標物,且夾取脆弱易碎之目標物時,不會造成目標物損傷。

     This study presents a 3D topology optimization method to design the soft pneumatic actuator. Two-finger and three-finger gripper are designed by combination of multiple soft actuators which are made of soft silicone material through the molding process. The maximization of mutual potential energy (MPE) is used as the objective function in the 3D topology optimization process to design the soft pneumatic actuator. In order to express the bending ability of the soft pneumatic actuator, this study proposes a dual-output port boundary condition that one segment of the actuator is fixed at the center and the two output ports are at two free ends. The bending ability of the device designed by the proposed boundary condition is better than the general boundary condition that one end is fixed and the output port is at the other end. The air chamber is the non-design domain in the topology optimization, and its size, thickness and spacing are design parameters. In addition, by considering the feasibility of manufacturing, and the bending ability of the actuator, six criteria are defined to select the best design for prototype. In this study, the bending test of the actuator, grasping-range test, payload test and grasping test of the two-finger and three-finger gripper are performed. The experimental results show that when the input pressure of the actuator is 60 kPa, its bending angle is 117 degrees, which is 172% higher than that of the commercial SRT actuator. When the pressure of the two-finger gripper is 80 kPa, the maximum payload is 2.7 kg; the averaged payload is 44% higher than that of the commercial SRT two-finger gripper. When the pressure of the three-finger gripper is 80 kPa, the maximum payload is 5.1 kg, and the averaged payload is 140% higher than the commercial SRT three-finger gripper. The test results show that the developed grippers can be used to grasp size-varied delicate objects without causing damage to the objects.

    摘要 i ABSTRACT ii 致謝 xvii 目錄 xviii 表目錄 xxi 圖目錄 xxii 符號說明 xxvi 第一章 緒論 1 1-1 撓性夾爪介紹 1 1-2 結構最佳化文獻回顧 6 1-2-1 拓樸最佳化文獻回顧 7 1-2-2 氣動軟性夾爪文獻回顧 9 1-3 研究目的 12 1-4 本文架構 13 第二章 拓樸最佳化理論 14 2-1 前言 14 2-2 拓樸最佳化流程 14 2-3 設計區間、邊界條件與有限元素分析 15 2-4 濾化演算法 17 2-5 MMA理論 19 2-6 收斂準則 23 2-7 目標函數 23 2-8 元素靈敏度 25 2-9 本章小結 27 第三章 氣動軟性致動器拓樸最佳化設計與分析 28 3-1 前言 28 3-2 矽膠材料模型建立 28 3-3 氣動軟性致動器拓樸最佳化設計 29 3-3-1 指節邊界條件設計 30 3-3-2 外加彈簧設計 40 3-3-3 氣囊參數設計 45 3-3-4 拓樸設計參數分析 54 3-4 篩選準則與拓樸最佳化結果 55 3-4-1 拓樸篩選準則 55 3-4-2 拓樸篩選結果 56 3-5 本章小結 60 第四章 氣動軟性致動器有限元素分析 61 4-1 前言 61 4-2 氣動夾爪模型建立 61 4-3 有限元素分析 64 4-3-1 模擬流程 64 4-3-2 參數設定及邊界條件 65 4-3-3 模擬結果 67 4-4 致動器連接結構及夾取面厚度分析 71 4-5 本章小結 76 第五章 氣動軟性夾爪試做與驗證 77 5-1 前言 77 5-2 氣動軟性致動器試作 77 5-2-1 致動器模具設計 77 5-2-2 致動器製作 81 5-2-3 治具氣密設計 85 5-2-4 致動器空負載測試 86 5-3 氣動軟性致動器推力測試 95 5-4 二指式氣動軟性夾爪 98 5-4-1 夾爪最大負載實驗 98 5-4-2 夾取範圍測試 102 5-4-3 實物夾持實驗 102 5-5 三指式氣動軟性夾爪 104 5-5-1 夾爪最大負載實驗 104 5-5-2 夾取範圍測試 108 5-5-3 實物夾持實驗 109 5-6 與相關文獻中氣動軟性夾爪規格之比較與討論 111 5-7 本章小結 113 第六章 結論與建議 114 6-1 結論 114 6-2 建議 116 參考文獻 118

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